Immerse yourself in the epitome of engineering brilliance with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Expertly crafted to withstand the harshest conditions, it boasts anti-wear, corrosion-resistant, sealed, waterproof, and dustproof features, making it an ideal choice for challenging locations like coal mines. Our idler's unique anti-vibration design ensures seamless operation and exceptional longevity, setting a new standard for high-performance solutions.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly operates a state-of-the-art TKAS idler production line, designed by the illustrious Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same prestigious manufacturer. Our production capabilities are further strengthened by two advanced idler shaft material production lines from Fuzhou Sanxun, enabling us to process an extensive range of idler diameters fromφ89 mm to φ219 mm and offering an exceptional length range from 190 mm to 2200 mm.Our steadfast commitment to excellence shines through in our choice of premium special steels for idlers, procured from esteemed suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our tireless quest for superior quality is demonstrated in our specialized steel pipe straightening process. This precise method reduces ovality and straightness deviations of roller rings by an extraordinary 50% compared to the MT821 standard. The idler's frictional resistance coefficient has impressively decreased from 0.025 to 0.023, while radial runout has been refined from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is improved from 1.0 mm to a remarkable 0.20 mm. Our idlers boast an axial load exceeding 15 KN, as per the MT821 standard, with a lifespan surpassing an astonishing 45,000 hours.
Our production line epitomizes technological excellence, achieving full automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This flawless process reflects the zenith of efficiency and innovation.
Our idler shaft processing employs cutting-edge fully automated production lines, expertly handling precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Notably, the distance between two milled grooves can be as minimal as 190mm,with the capacity to accommodate workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our idlers are meticulously designed for easy replacement, with robust and enduring welding craftsmanship that ensures no wear on the idler shell throughout its exceptional service life, guaranteed to last no less than 45,000 hours.
2. Our idlers incorporate specialized bearings and stamped bearing housings with double-layer seals. This advanced design ensures outstanding sealing, minimal rotational resistance, and extended longevity. We utilize elite bearings from renowned brands such as SKF for unparalleled performance.
3. The idlers' external dustproof capabilities strictly adhere to the MT821 - 1999 regulations, and their waterproof performance fully complies with these rigorous standards.
4. Every steel material undergoes precise pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict alignment with national welding standards, ensuring structural integrity that aligns with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated national 'Little Giant' and an eminent leader in the belt conveyor industry. With a robust registered capital of 260 million yuan, our expansive establishment stretches across a monumental 650 mu, equivalent to approximately 433,333 square meters. Within this vast expanse, we've crafted 200,000 square meters of state-of-the-art factory buildings and 13,200 square meters of space dedicated to offices, accommodation, and essential facilities. Our operations are powered by a fleet of over 500 advanced belt conveyor processing machines, driving our impressive total assets to 800 million yuan. By masterfully blending visionary design, cutting-edge research, and superior manufacturing, we create innovative and unparalleled belt conveyors, leading to an astounding annual sales revenue of 500 million yuan, firmly establishing us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. embodies a beacon of innovation and technological excellence. Recognized as a national high-tech enterprise, we set the standard for intelligent manufacturing in Shanxi Province. Our esteemed accolades include the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Commended by the China Heavy Machinery Industry Association, we are lauded for our unwavering commitment to contracts and our stellar reputation. Our trademarks and products are synonymous with excellence, boasting an AAA-level quality and reputation in Shanxi Province. We cultivate advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is fortified by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning us esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings showcase a remarkable range of belt conveyors, each meticulously engineered to meet diverse requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele features industry behemoths such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are resolute in our pursuit of specialization, refinement, and inventive excellence, with the ambition to emerge as the leading belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By adhering to the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control measures. This steadfast dedication has earned us the unwavering trust of our users, facilitating market expansion and ensuring an impeccable 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is zealously dedicated to nurturing talent and propelling innovation. Through substantial investments in talent acquisition and development, we have built a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon harmoniously combines the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace the spirit of audacious innovation and unsurpassed excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd.; a visionary company that thrives on transforming its product lineup into paragons of ingenuity and avant-garde design. With an unyielding passion and relentless dedication to cutting-edge R&D, our experts masterfully blend existing technologies with novel breakthroughs, tackling technical challenges with precision, to establish an unshakable foundation. This empowers pioneering development and propels us towards a future of limitless potential and forward momentum.
Industry Conveyor
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