Introducing our superior Factory Custom-made Maintenance-free Conveyor Idler, designed to withstand the toughest environments. This premium idler is crafted with high-quality steel, offering anti-wear and anti-corrosion properties. It boasts a sealed, waterproof, and dustproof design, ensuring durability and performance. Additionally, it features anti-vibration capabilities, making it a resilient choice for heavy-duty belt conveyors.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we proudly present our state-of-the-art idler production capabilities. Our facilities are anchored by a premier TKAS idler production line from the prestigious Tangshan Kaiyuan, supported by three semi-automatic lines from the same renowned manufacturer. Complementing these are two sophisticated idler shaft material production lines from the esteemed Fuzhou Sanxun. We excel in processing a diverse range of idlers with diameters fromφ89 mm-φ219mm and boasting lengths ranging from 190mm - 2200mm. Our choice of materials reflects our commitment to excellence, sourcing high-quality special steels for idlers from elite suppliers like Xuzhou Guanghuan and the esteemed Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our unwavering dedication to quality is evident in our specialized straightening processes that enhance steel pipe precision. The meticulous technique reduces roller ring ovality and straightness errors by an impressive 50% compared to the MT821 standard. Our idlers exhibit enhanced performance, with a frictional resistance coefficient reduced from 0.025 to 0.023, radial runout improved from 1.0 mm to 0.35 mm, and straightness post-straightening refined from 1.0 mm to 0.20 mm. Boasting an axial load capability of over 15 KN, surpassing MT821 standards, our idlers offer an extraordinary lifespan, elevated by one precision grade, exceeding 45,000 hours.
Our production line exemplifies technological innovation, achieving full automation in idler manufacturing. From straightening, pipe cutting, and boring to stamping, welding, and assembly, every step is seamlessly integrated, embodying peak efficiency and cutting-edge technology.
Our idler shaft processing harnesses advanced fully automatic production lines, executing high-precision operations such as servo-fixed-length cutting, end face turning, and chamfering. The process also includes snap ring groove cutting, center hole drilling, and milling flat grooves, demonstrating our precision engineering. Notably, the minimal distance between milled grooves is an impressive 190mm, with workpieces reaching up to a maximum length of 2200mm
Technological level
1, Designed for ease of replacement, our idlers feature robust welding craftsmanship, ensuring no wear on the idler shell throughout its extensive service life of no less than 45,000 hours.
2, Equipped with specialized bearings and stamped bearing housings, our idlers showcase double-layer seals for exceptional sealing, minimal rotational resistance, and prolonged longevity. We source elite bearings from prominent imported brands to ensure peak performance.
3, The idlers' external dustproof capabilities strictly adhere to the MT821 - 1999 regulations, while their waterproof performance is equally compliant with these stringent standards.
4, Every steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. For welded structures, manufacturing adheres to national welding standards, ensuring structural integrity and compliance with the latest national criteria.
5, The rotational resistance coefficient of our upper idlers is precisely 0.022 or below, while the lower idlers maintain an even lower coefficient, not exceeding 0.02. This attests to our dedication to superior engineering and exceptional performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the extraordinary universe of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated national 'Little Giant' in the dynamic world of belt conveyors. With a remarkable registered capital of 260 million yuan, our expansive domain spans 650 mu, translating to an impressive 433,333 square meters. Within this vast stretch, we have crafted 200,000 square meters of cutting-edge factory facilities, including 13,200 square meters for offices, accommodation, and auxiliary structures. Equipped with over 500 advanced belt conveyor processing units, our total assets soar to an impressive 800 million yuan. By seamlessly integrating state-of-the-art design, research, and manufacturing, we offer pioneering and unique belt conveyors, securing a staggering annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. exemplifies technological prowess and unmatched excellence. As a distinguished national high-tech enterprise, we stand as Shanxi Province's exemplar in intelligent manufacturing. Our achievements include the prestigious Enterprise Technology Center of Shanxi Province and the Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Lauded by the China Heavy Machinery Industry Association, we are renowned for our integrity and stellar reputation. Our trademarks and products embody the pinnacle of excellence in Shanxi Province, achieving AAA-level quality and reputation. The doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology epitomizes our zeal for innovation. Our groundbreaking inventions are safeguarded by 4 invention patents and 7 newly applied ones, complemented by 52 utility model patents. Our pivotal contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings include an exquisite selection of belt conveyors, each thoughtfully engineered to cater to varied demands. Our standout products feature the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These superb products hold a strong presence in markets throughout Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and more. Our esteemed clientele encompasses industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is guided by a robust philosophy anchored in 'talent, quality, service, innovation, scale, and brand.' We are resolute in our pursuit of specialization, refinement, and innovative brilliance, aspiring to become a premier belt conveyor manufacturing powerhouse, distinguished by its superior intelligence and scale. Our vision is to be recognized as a national single champion enterprise. Adhering to principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality controls. This steadfast devotion has garnered the trust of our users, fostering market growth and guaranteeing a 100% repeat purchase rate among our loyal clientele, who consistently commend our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is committed to cultivating talent and driving innovation. Through continuous investment in talent acquisition and development, we have established a dynamic growth platform that attracts industry experts. Our well-structured, multi-generational talent framework blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the creativity of burgeoning talent. Partnerships with esteemed universities, research entities, and leading domestic enterprises have bolstered our R&D and innovation prowess, propelling us to the vanguard of technological evolution.
With an unwavering dedication to groundbreaking innovation and a time-honored tradition of excellence, Xingsheng Machinery has continuously revitalized its product offerings. The company passionately engages in cutting-edge design and advanced research and development of novel products while seamlessly upgrading existing technologies. By overcoming a myriad of technical challenges, Xingsheng Machinery has built a formidable foundation that propels its pioneering development forward into the future.
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