Introducing our High-Quality Factory Custom-Made Maintenance-Free Conveyor Idler, meticulously engineered for excellence with anti-wear, anti-corrosion, sealed waterproof, and dustproof features, all designed to withstand vibrations. Crafted from premium-grade steel, our idler sets a new standard in durability and performance.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Our esteemed company, Yuanping Xingsheng Machinery Manufacturing Co., Ltd., proudly presents a state-of-the-art TKAS idler production line, meticulously crafted by the renowned Tangshan Kaiyuan. In addition to this premier line, we are equipped with three semi-automatic idler production lines, all sourced from the same distinguished manufacturer. Enhanced by two sophisticated idler shaft material production lines developed by the illustrious Fuzhou Sanxun, our facility boasts unparalleled proficiency in processing a vast array of idlers with diameters spanning fromφ89 mm to φ219mm, and showcasing an impressive length range that extends from 190mm to 2200mm.Our relentless pursuit of excellence is clearly demonstrated through our meticulous selection of high-quality special steels for idlers, sourced from prestigious suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unmatched reliability and performance.
We are unwavering in our commitment to superior quality, executing specialized straightening processes for steel pipes that significantly reduce the ovality and straightness errors of roller rings by an astounding 50% compared to the MT821 standard. Our idler's simulated frictional resistance coefficient is impressively minimized from 0.025 to 0.023; radial runout is enhanced from 1.0 mm to an impressive 0.35 mm, and post-straightening straightness is refined from 1.0 mm to an outstanding 0.20 mm. With an axial load surpassing 15 KN as per MT821 standards, our idlers' lifespan is elevated by one precision grade, reaching an exceptional service life exceeding 45,000 hours.
Our production line is a beacon of technological advancement, achieving total automation across all stages of the idler production process, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless integration epitomizes efficiency and cutting-edge innovation.
Our idler shaft processing harnesses the power of avant-garde fully automatic production lines, delivering precision through servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations on the idler shaft. Remarkably, the distance between two milled grooves can be as minimal as 190mm,with the capability to process workpieces up to an impressive maximum length of 2200mm.
Technological sophistication
1, Our idlers are ingeniously crafted for seamless replacement, with robust and enduring welding craftsmanship that ensures no wear on the idler shell throughout its remarkable standard service life, lasting no less than 45,000 hours.
2, Each idler is equipped with specialized bearings and stamped bearing housings featuring double-layer seals. This innovative design guarantees exceptional sealing, minimal rotational resistance, and prolonged longevity. Our choice of elite bearings from globally recognized imported brands ensures optimal performance and reliability.
3, Our idlers' external dustproof capabilities are rigorously aligned with the MT821 - 1999 regulations, while their waterproof performance is equally compliant with these exacting standards.
4, Every steel component undergoes comprehensive pre-treatment to attain the St2-1/2 level. Structural parts involving welds are meticulously manufactured in strict observance of national welding standards, ensuring complete adherence to the latest national criteria.
5, The upper idlers boast a precise rotational resistance coefficient of 0.022 or below, while the lower idlers maintain an even more remarkable coefficient, not exceeding 0.02, reflecting our unwavering dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to Yuanping Xingsheng Machinery Manufacturing Co., Ltd., your gateway to excellence in the belt conveyor industry. As a nationally recognized 'Little Giant' enterprise, we proudly carry a registered capital of 260 million yuan. Our expansive operations span 650 mu, or roughly 433,333 square meters, where we have expertly crafted 200,000 square meters of cutting-edge factory spaces. Additionally, our site features 13,200 square meters dedicated to offices and auxiliary services. Equipped with over 500 advanced belt conveyor processing machines, our assets total an impressive 800 million yuan. Through the seamless integration of innovative design, research, and manufacturing processes, we excel in creating unique and pioneering belt conveyors, amassing an annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is synonymous with technological innovation and industry leadership. As a prestigious national high-tech enterprise, we also serve as a demonstration enterprise for intelligent manufacturing in Shanxi Province. Our honors include the Enterprise Technology Center of Shanxi Province and the recognized Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Acknowledged by the China Heavy Machinery Industry Association, our steadfast commitment to contracts and sterling reputation are widely acclaimed. Our trademarks and products exemplify Shanxi Province's AAA-level quality and reputation. Our dedication to advancement is underscored by a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative edge is patent-protected with 4 invention patents, 7 pending applications, and 52 utility model patents. We've set benchmarks in national standards and provincial standards, gaining prestigious recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company, we offer a diverse range of meticulously designed belt conveyors tailored for various needs. Our iconic products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, which have achieved recognition in markets throughout Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and more. Our esteemed clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in our strategic commitment to excellence through 'talent, quality, service, innovation, scale, and brand.' We steadfastly pursue specialization, refinement, and innovative brilliance, aspiring to become the leading belt conveyor manufacturing center, renowned for its superior intelligence and scale. Our vision is to be recognized as a national single champion enterprise. By upholding principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we rigorously enforce process and quality control. This unwavering dedication has cultivated the unyielding trust of our users, facilitating market growth and securing a 100% repeat purchase rate among loyal patrons, who consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is steadfast in nurturing talent and fueling innovation. Through continuous investment in talent acquisition and development, we have established a robust growth platform that attracts top industry talent. Our structured, multi-generational talent strategy blends the wisdom of seasoned experts, the dynamism of middle-aged professionals, and the innovative spark of youthful minds. Collaborations with premier universities, research institutions, and leading domestic enterprises bolster our R&D and innovation prowess, propelling us to the vanguard of technological progress.
With an unwavering dedication to innovation coupled with an esteemed history of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. consistently rejuvenates its product lineup. The company ardently engages in innovative design and cutting-edge research and development of groundbreaking new products while expertly evolving existing technologies. By triumphing over numerous technical hurdles, Xingsheng Machinery has laid a solid foundation that fuels its pioneering advancements into the future, ensuring it remains at the forefront of industrial innovation.
Industry Conveyor
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