Discover the pinnacle of technological brilliance with our Custom-made Maintenance-free Steel Belt Conveyor Idler, meticulously engineered to thrive under the most demanding conditions. This exceptional idler is renowned for its unrivaled anti-wear and corrosion-resistant qualities, coupled with a fully sealed construction that shields against water and dust. It is the ultimate solution for harsh environments, particularly in coal mines. The idler's anti-vibration design guarantees smooth, uninterrupted operations and an extended lifespan, setting a new standard for durability and reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly boasts an ultra-modern TKAS idler production line, intricately crafted by the renowned Tangshan Kaiyuan. This cutting-edge facility is further enhanced by three semi-automatic production lines from the same esteemed manufacturer, ensuring unparalleled precision and efficiency. Additionally, we operate two state-of-the-art idler shaft material production lines from Fuzhou Sanxun, allowing us to expertly manage a wide array of idler diameters ranging fromφ89 mm to φ219 mm, offering an extraordinary length range from 190 mm to 2200 mm.Our unwavering dedication to excellence is prominently reflected in our selection of high-grade special steels for idler production. We procure these prestigious materials from esteemed suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled quality and performance.
Our relentless pursuit of exceptional quality is evident in our advanced steel pipe straightening process, which dramatically reduces ovality and straightness deviations of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively lowered from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to a remarkable 0.35 mm. Post-straightening, the straightness is enhanced from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN as per the MT821 standard, our idlers achieve an elevated precision grade, boasting an extraordinary service life of over 45,000 hours.
Our production line stands as a paragon of technological mastery, achieving full automation across every stage, including straightening, pipe cutting, boring, stamping, welding, and assembly. This impeccable process epitomizes the zenith of efficiency and innovation, delivering unparalleled products.
Our idler shaft processing leverages cutting-edge, fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as small as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, utilizing robust welding techniques that ensure the idler shell remains wear-free throughout its remarkable service life, which spans no less than 45,000 hours.
2. With specialized bearings and stamped bearing housings featuring double-layer seals, our idlers offer outstanding sealing, minimal rotational resistance, and extended durability. We employ top-tier bearings from distinguished brands like NSK for unmatched performance and reliability.
3. The external dustproof capabilities of our idlers rigorously adhere to the MT821 - 1999 regulations, ensuring superior waterproof performance that fully complies with these stringent standards.
4. Each steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured with strict adherence to national welding standards, ensuring structural conformity with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a recognized national 'Little Giant' and a leader par excellence in the belt conveyor industry. Our esteemed company boasts a significant registered capital of 260 million yuan and stretches across an expansive 650 mu, equivalent to about 433,333 square meters. Within this vast domain, we have developed 200,000 square meters of cutting-edge factory buildings, supplemented by 13,200 square meters dedicated to offices, accommodation, and essential facilities. Our infrastructure is reinforced by more than 500 state-of-the-art sets of belt conveyor processing equipment, culminating in a total asset valuation of 800 million yuan. Merging visionary design with pioneering research and unmatched manufacturing prowess, we provide innovative and superior belt conveyors that set the industry standards. This dedication has resulted in an astounding annual sales revenue of 500 million yuan, securing our position as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines brightly as a beacon of technological innovation and excellence. Celebrated as a national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We are lauded by the China Heavy Machinery Industry Association for our unwavering commitment to contracts and our impeccable reputation. Our trademarks and products are synonymous with excellence, achieving an AAA-level quality and reputation in Shanxi Province. We drive innovation through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative edge is protected by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our substantial contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning prestigious recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core product line features a remarkable array of belt conveyors, meticulously fashioned to meet diverse requirements. Our signature offerings include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, each acclaimed across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele encompasses industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy is founded on a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are resolute in our pursuit of specialization, refinement, and innovative brilliance, aiming to become the premier belt conveyor manufacturing center, renowned for its superior intelligence and scale. Our ambition is to attain recognition as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering commitment has earned us the steadfast trust of our users, facilitating market growth and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to nurturing talent and propelling innovation. Through substantial investments in talent acquisition and development, we have created a strong growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts with the vitality of mid-career professionals and the innovative spirit of emerging young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Immerse yourself in the spirit of innovation and excellence with Xingsheng Machinery; a prestigious company renowned for revitalizing its product offerings with a steadfast commitment to groundbreaking design and state-of-the-art R&D. Our expert team brilliantly blends existing technologies with pioneering advancements, courageously overcoming technical challenges to lay a firm foundation for trailblazing development. This forward-thinking approach ensures every product we create epitomizes industry innovation, standing as a testament to our relentless pursuit of excellence.
Industry Conveyor
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