Introducing our Custom-made Maintenance-free Anti-wear and Corrosion-resistant Sealed Waterproof and Dustproof Anti-vibration Steel Belt Conveyor Idler, expertly crafted for the rigorous demands of coal mines, ensuring high quality and long-lasting reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take immense pride in our exceptional TKAS idler production line, a masterpiece by the illustrious Tangshan Kaiyuan. Complementing this, we operate three semi-automatic idler production lines, all from the same esteemed manufacturer. Further enhancing our capabilities are two state-of-the-art idler shaft material production lines, courtesy of Fuzhou Sanxun. Our production prowess allows us to process a diverse range of idlers with diameters ranging impressively fromφ89 mm to φ219 mm and boasting an impressive length range spanning from 190 mm to 2200 mm.Elevating our commitment to quality, we meticulously select high-grade special steels for our idlers, sourced from the distinguished Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unparalleled durability and performance.
Our relentless dedication to excellence is evident in our specialized straightening processes for steel pipes, which significantly reduce ovality and straightness errors by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient has been expertly reduced to 0.023, while radial runout is refined to a remarkable 0.35 mm. Post-straightening straightness is enhanced to an outstanding 0.20 mm. With an axial load surpassing 15 KN, as outlined by the MT821 standard, our idlers' lifespan is elevated to a higher precision grade, exceeding a remarkable 45,000 hours of uninterrupted service.
Our production line stands as a testament to technological prowess, achieving full automation across every stage of the idler manufacturing process. From straightening and pipe cutting to boring, stamping, welding, and assembly, our operations epitomize efficiency and innovation at its finest.
Our idler shaft processing is an epitome of modern engineering, utilizing cutting-edge fully automatic production lines. These lines perform precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove processes on the idler shaft. Distinctively, the distance between two milled grooves can be as compact as 190mm,with the capability to handle workpieces up to a substantial maximum length of 2200mm.
Technological level
1. Our idlers boast an ingenious design facilitating easy replacement. Our welding craftsmanship is robust and enduring, ensuring the idler shell remains wear-free throughout its extensive standard service life, which impressively spans no less than 45,000 hours.
2. Our idlers are equipped with specialized bearings and stamped bearing housings featuring double-layer seals. This meticulous design ensures superior sealing, minimal rotational resistance, and substantially extends longevity. We utilize elite bearings from renowned brands such as SKF, guaranteeing optimal performance.
3. Our idlers' external dustproof capabilities strictly adhere to the MT821 - 1999 regulations, while their waterproof performance meets these exacting standards, ensuring they operate flawlessly in challenging environments.
4. Every steel material undergoes rigorous pre-treatment to achieve the St2-1/2 level. For welded structure parts, they are manufactured in strict compliance with national welding standards, ensuring they meet the latest national criteria for structural integrity.
5. The rotational resistance coefficient of our upper idlers is meticulously maintained at 0.022 or below, while the lower idlers achieve an even lower coefficient, not exceeding 0.02, underscoring our relentless commitment to superior engineering and exceptional performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished 'Little Giant' enterprise that stands as a beacon in the belt conveyor industry. Our company is anchored by a robust registered capital of 260 million yuan. Encompassing a sprawling 650 mu, equivalent to about 433,333 square meters, our facilities include 200,000 square meters of advanced factory buildings, alongside 13,200 square meters for offices, accommodation, and auxiliary services. With an impressive inventory of over 500 sophisticated belt conveyor processing equipment, our total assets amount to a remarkable 800 million yuan. As pioneers in design, research, and manufacturing, we deliver innovative and unique belt conveyors, achieving a commendable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. epitomizes technological innovation and excellence. Celebrated as a national high-tech enterprise, we serve as a model for intelligent manufacturing in Shanxi Province. Our distinctions include the Enterprise Technology Center of Shanxi Province and the Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Lauded by the China Heavy Machinery Industry Association, we excel in contract adherence and uphold an outstanding reputation. Our trademarks and products are synonymous with Shanxi Province’s AAA-level quality and reputation. The Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology hosts our doctoral workstation, highlighting our innovation commitment. We hold 4 invention patents and 7 newly applied patents, along with 52 utility model patents. Our contributions to national standards and scientific research are pioneering, setting provincial and local benchmarks with prestigious accolades in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's portfolio of meticulously designed belt conveyors caters to various demands. Our flagship offerings, including the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, have established a strong presence in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, reflecting our trusted industry reputation.
4. Company Philosophy
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. embodies a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We strive for specialization, refinement, and innovative superiority, aspiring to lead in belt conveyor manufacturing, distinguished by intelligence and scale. Our vision is to emerge as a national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality controls, securing unwavering user trust. This commitment facilitates market growth and guarantees a 100% repeat purchase rate from our devoted patrons, who consistently praise our product excellence.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is committed to fostering talent and driving innovation. Through continuous investment in talent acquisition and nurturing, we have cultivated a dynamic growth platform that attracts industry leaders. Our structured multi-generational talent echelon blends the wisdom of senior experts, the energy of mid-career professionals, and the creativity of young minds. Collaborations with top universities, research institutions, and leading domestic enterprises enhance our R&D and innovation prowess, positioning us at the cutting-edge of technological advancements.
With unwavering dedication to innovation and a heritage of unmatched excellence, Xingsheng Machinery persistently rejuvenates its product lineup. The company passionately immerses itself in novel design endeavors and cutting-edge research & development of new products, while adeptly enhancing existing technologies. By surmounting an array of technical challenges, Xingsheng Machinery has crafted a formidable foundation that fuels its trailblazing advancement.
Industry Conveyor
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