Discover the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, engineered to thrive in the most demanding environments. This idler features unparalleled anti-wear and corrosion-resistant characteristics, with a fully sealed design that effectively repels water and dust, making it the perfect choice for formidable settings like coal mines. Its anti-vibration structure promotes uninterrupted operations and an extended lifespan, establishing a new standard for durability and resilience.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we are proud to operate a cutting-edge TKAS idler production line, expertly crafted by the esteemed Tangshan Kaiyuan. This is supported by three semi-automatic production lines from the same acclaimed manufacturer, ensuring precision and efficiency at every step. Moreover, we possess two advanced idler shaft material production lines from Fuzhou Sanxun, empowering us to proficiently manage a wide array of idler diameters ranging fromφ89 mm to φ219 mm, offering an extraordinary length range from 190 mm to 2200 mm.Our unwavering dedication to excellence is reflected in our choice of premium-grade special steels for idlers. We source these top-tier materials from prestigious suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unmatched quality and performance.
Our commitment to exceptional quality transcends through our specialized steel pipe straightening process, which dramatically reduces ovality and straightness discrepancies of roller rings by a remarkable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively lowered from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an astounding 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, in accordance with the MT821 standard, our idlers achieve an elevated precision grade with a service life surpassing an extraordinary 45,000 hours.
Our production line exemplifies technological excellence, achieving full automation across all phases including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process stands as the epitome of efficiency and cutting-edge innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are masterfully crafted for effortless replacement, employing robust welding techniques that ensure the idler shell remains unworn throughout its remarkable service life, extending no less than 45,000 hours.
2. With specialized bearings and stamped bearing housings featuring double-layer seals, our idlers deliver exceptional sealing, minimal rotational resistance, and enhanced longevity. We use superior bearings from top-tier brands like NSK for unmatched performance and dependability.
3. The external dustproof capabilities of our idlers rigorously adhere to the MT821 - 1999 regulations, ensuring outstanding waterproof performance that fully meets these stringent standards.
4. Each steel material undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict compliance with national welding standards, ensuring structural alignment with the latest national criteria for quality and safety.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, underscoring our unwavering commitment to exceptional engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a revered national 'Little Giant' and a luminary in the belt conveyor sector. Our esteemed company epitomizes unrivaled expertise, backed by a formidable registered capital of 260 million yuan and sprawling across a vast expanse of 650 mu, equating to around 433,333 square meters. Our expansive estate houses 200,000 square meters of advanced factory buildings, seamlessly integrated with 13,200 square meters dedicated to offices, accommodations, and indispensable facilities. Powering our operations are over 500 cutting-edge sets of belt conveyor processing equipment, culminating in total assets valued at an impressive 800 million yuan. By harnessing innovative design, groundbreaking research, and exceptional manufacturing prowess, we craft unparalleled belt conveyors. This dedication propels us to a remarkable annual sales revenue of 500 million yuan, securing our leadership status in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as an emblem of technological brilliance and innovation. As a celebrated national high-tech enterprise, we are the epitome of intelligent manufacturing in Shanxi Province. Our illustrious accolades include the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have garnered high praise from the China Heavy Machinery Industry Association for our unwavering commitment to contracts and our sterling reputation. Our trademarks and products stand as hallmarks of excellence, boasting an AAA-level quality rating and reputation in Shanxi Province. We drive progress through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive prowess is fortified by four invention patents and seven newly applied ones, accompanied by 52 utility model patents. Our substantial contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning distinguished recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings showcase a remarkable array of belt conveyors, each meticulously engineered to meet diverse needs. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele features industry powerhouses like the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy is built on a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are relentless in our pursuit of specialization, refinement, and inventive excellence, with the aspiration to become the premier belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By adhering to the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This unwavering dedication has earned us the steadfast trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently devoted to nurturing talent and propelling innovation. Through substantial investments in talent acquisition and development, we have forged a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly combines the wisdom of seasoned experts, the vigor of mid-career professionals, and the innovative zeal of burgeoning young minds. Our partnerships with esteemed universities, research institutions, and leading domestic enterprises have significantly amplified our R&D and innovation capabilities, placing us at the forefront of technological progress.
Unleash the power of innovation and dedication at Yuanping Xingsheng Machinery Manufacturing Co., Ltd., where we are not just a company, but a beacon of progress and creativity. Our commitment to revolutionary design and state-of-the-art research and development ensures that we are constantly reinventing our product line. Our adept team harmoniously merges tried-and-true technologies with groundbreaking advancements, fearlessly conquering technical barriers. This unwavering spirit has forged an unshakable foundation of excellence, leading the charge in pioneering development and propelling us ever-forward. At Xingsheng Machinery, every product we manufacture is a testament to the pinnacle of industrial innovation, setting the gold standard in the industry.
Industry Conveyor
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