Presenting our Custom-made, Maintenance-free, Anti-wear, and Corrosion-resistant Steel Belt Conveyor Idler, designed specifically for coal mining operations. This exceptional product is sealed, waterproof, dustproof, and anti-vibration, ensuring high quality and longevity.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our remarkable production capabilities are highlighted by a premier TKAS idler production line, meticulously engineered by the illustrious Tangshan Kaiyuan. This state-of-the-art facility is further enhanced by three additional semi-automatic idler production lines from the same renowned manufacturer. Moreover, our two cutting-edge idler shaft material production lines, developed by the esteemed Fuzhou Sanxun, empower us to efficiently process an extensive variety of idlers with diameters ranging fromφ89 mm-φ219mm. These idlers are available in an impressive length range, spanning from 190mm - 2200mm.Our unwavering dedication to quality is exemplified by our choice of premium special steels for idlers. We source these high-grade materials from prestigious suppliers like Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our meticulous approach to quality ensures specialized straightening for steel pipes, effectively reducing ovality and enhancing straightness errors of roller rings by a remarkable 50% compared to the MT821 standard. Our idlers boast an improved simulated frictional resistance coefficient, reduced from 0.025 to 0.023; radial runout significantly enhanced from 1.0 mm to an impressive 0.35 mm; and straightness post-straightening elevated from 1.0 mm to an outstanding 0.20 mm. Exceeding the MT821 standard, our idlers withstand an axial load surpassing 15 KN, ensuring a lifespan elevated by one precision grade, surpassing an impressive 45,000 hours.
Our production line stands as a beacon of technological prowess, achieving full automation across every phase of idler production. From straightening and pipe cutting to boring, stamping, welding, and assembly, this seamless process epitomizes pinnacle efficiency and groundbreaking innovation.
Our idler shaft processing utilizes state-of-the-art, fully automated production lines, adeptly executing precise servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations on the idler shaft. Notably, the distance between two milled grooves can be as minimal as 190mm,with an impressive capability to process workpieces up to a substantial maximum length of 2200mm.
Technological Level.
1, Our idlers are ingeniously designed for seamless replacement, with robust welding craftsmanship that guarantees no wear on the idler shell throughout its standard service life, lasting no less than 45,000 hours.
2, Our idlers feature specialized bearings and stamped bearing housings with double-layer seals. This ensures exceptional sealing, minimal rotational resistance, and extended longevity. We use top-tier bearings from reputable brands like SKF, ensuring optimal performance.
3, The idlers' superior dustproof capabilities strictly adhere to MT821 - 1999 regulations, matched by their waterproof performance in compliance with these rigorous standards.
4, Every steel material undergoes comprehensive pre-treatment to achieve the impeccable St2-1/2 level. For welded structures, manufacturing adheres rigorously to national welding standards, guaranteeing conformity with the latest national criteria.
5, Our upper idlers exhibit a precise rotational resistance coefficient of 0.022 or below, while the lower idlers maintain an even lower coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and unparalleled performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Embark on a journey with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a prestigious national 'Little Giant' in the belt conveyor industry. With a robust registered capital of 260 million yuan, our enterprise sprawls over an expansive 650 mu, equal to 433,333 square meters. Within this vast territory, we've meticulously crafted 200,000 square meters of cutting-edge factory buildings. Our dedicated spaces also include 13,200 square meters for offices, accommodations, and additional facilities. Housing over 500 sophisticated sets of belt conveyor processing equipment, our total assets reach a remarkable 800 million yuan. Seamlessly integrating innovative design, research, and manufacturing, we present groundbreaking and unique belt conveyors, achieving an impressive annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. exemplifies the pinnacle of technological innovation and excellence. As a national high-tech enterprise, we proudly stand as a demonstration enterprise for intelligent manufacturing in Shanxi Province. Our accolades include being the Enterprise Technology Center of Shanxi Province and housing the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Recognized by the China Heavy Machinery Industry Association, we shine for our commitment to contracts and stellar reputation. Our trademarks and products are synonymous with excellence in Shanxi Province, underscored by our AAA-level quality and reputation. The doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology highlights our dedication to advancement. Our innovation is safeguarded by 4 invention patents and 7 newly applied ones, with 52 utility model patents reinforcing our contributions. Through national standards and scientific research, we've set benchmarks at provincial and local levels, earning esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
Central to Xingsheng Company's offerings is a sophisticated range of belt conveyors, each designed with precision to cater to diverse needs. Our standout products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These exemplary products have cemented their status in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
The philosophy of Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is anchored in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our commitment to specialization, refinement, and innovative excellence, aiming to be the leading belt conveyor manufacturing powerhouse, distinguished by superior intelligence and scale. Our vision is to become a national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control. This steadfast dedication has earned us the enduring trust of our users, driving market expansion and ensuring a 100% repeat purchase rate from loyal patrons, who consistently praise our unparalleled product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is committed to cultivating talent and fueling innovation. Through continuous investment in talent acquisition and development, we've created a dynamic growth platform that attracts industry elites. Our well-structured, multi-generational talent roster blends the wisdom of senior experts, the energy of middle-aged professionals, and the ingenuity of young minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have bolstered our R&D and innovation capabilities, propelling us to the forefront of technological progress.
With an unwavering dedication to advancing innovation and a rich heritage of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. has persistently rejuvenated its suite of product offerings. Our company passionately engages in the groundbreaking design and advanced research and development of new products, all while seamlessly revolutionizing existing technologies. By triumphing over a plethora of technical challenges, we have built a formidable foundation that accelerates our pioneering progression into the future.
Industry Conveyor
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