Discover the pinnacle of engineering excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd.'s Custom-made Maintenance-free Steel Belt Conveyor Idler. Strategically designed to thrive in the most demanding environments, this idler boasts exceptional anti-wear and corrosion-resistant properties. It is fully sealed to effectively combat water and dust intrusion, making it the consummate choice for harsh environments like coal mines. Engineered with an anti-vibration design, it promises uninterrupted operations and an extended lifespan, setting an unprecedented standard for durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is proud to operate an advanced TKAS idler production line, ingeniously crafted by the esteemed Tangshan Kaiyuan. This cutting-edge line is augmented by three semi-automatic production lines, also from this reputable manufacturer, ensuring exceptional precision and efficiency. Furthermore, we employ two state-of-the-art idler shaft material production lines from Fuzhou Sanxun, enabling us to expertly handle a diverse array of idler diameters fromφ89 mm to φ219 mm, delivering an extraordinary length range from 190 mm to 2200 mm.Our unwavering dedication to quality is evident in our choice of premium special steels for idlers. We procure these exceptional materials from trusted suppliers, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring superior quality and unmatched performance.
Our commitment to unrivaled quality is exemplified by our specialized steel pipe straightening process, significantly reducing ovality and straightness discrepancies of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is notably decreased from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an extraordinary 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, in accordance with the MT821 standard, our idlers achieve a heightened precision grade with an astounding service life surpassing 45,000 hours.
Our production line stands as a testament to technological mastery, achieving complete automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This impeccable process represents the zenith of efficiency and innovation.
Our idler shaft processing system harnesses state-of-the-art fully automated production lines, conducting precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The spacing between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our idlers are expertly designed for easy replacement, with robust welding techniques ensuring that the idler shell remains unscathed throughout its remarkable service life, which extends to an impressive 45,000 hours or more.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers deliver exceptional sealing, minimized rotational resistance, and enhanced longevity. We incorporate top-tier bearings from industry leaders like NSK for unmatched performance.
3. The external dustproof capabilities of our idlers are meticulously aligned with the stringent MT821 - 1999 regulations, ensuring outstanding waterproof performance that fully meets these demanding standards.
4. Every steel component undergoes rigorous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are produced in strict conformity with national welding standards, ensuring structural compliance with the most recent national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers boast an even more impressive coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and an eminent leader in the belt conveyor industry. Our esteemed company commands respect with a registered capital of 260 million yuan and an expansive territory enveloping 650 mu, equating to approximately 433,333 square meters. Within this vast domain, we've erected 200,000 square meters of cutting-edge factory buildings, enhanced by 13,200 square meters dedicated to offices, housing, and essential facilities. Our formidable infrastructure thrives with over 500 state-of-the-art belt conveyor processing units, driving our impressive total assets to 800 million yuan. By masterfully merging visionary design, pioneering research, and superior manufacturing, we birth innovative and unmatched belt conveyors, propelling us to an extraordinary annual sales revenue of 500 million yuan, cementing our status as industry frontrunners.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of innovation and excellence in technological advancements. Celebrated as a national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our accolades are numerous, including the prestigious Enterprise Technology Center of Shanxi Province and the illustrious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received high praise from the China Heavy Machinery Industry Association, recognized for our unwavering commitment to contracts and our sterling reputation. Our trademarks and products symbolize distinction, boasting an AAA-level quality and reputation rating in Shanxi Province. We drive forward advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly filed ones, alongside 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature a distinguished lineup of belt conveyors, each expertly engineered to meet a plethora of needs. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all garnering widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in strategic pillars of 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with aspirations to become the preeminent belt conveyor manufacturing hub, recognized for its exceptional intelligence and scale. Our vision is to be hailed as a national single champion enterprise. By upholding the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This unwavering dedication has earned us the steadfast trust of our users, facilitating market expansion and guaranteeing a 100% repeat purchase rate among devoted customers, who consistently laud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to nurturing talent and advancing innovation. Through significant investments in talent acquisition and development, we have created a robust platform for growth that attracts the finest minds in the industry. Our well-structured, multi-generational talent framework seamlessly combines the wisdom of experienced experts, the energy of mid-career professionals, and the creative spirit of eager young minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly strengthened our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Immerse yourself in the ethos of innovation and excellence with Xingsheng Machinery; a premier company that excels in revitalizing its product array with steadfast dedication to groundbreaking design and cutting-edge R&D. Our team of experts harmoniously integrates existing technologies with novel advancements, fearlessly tackling technical challenges. This bold approach lays a solid foundation, driving pioneering development and ensuring that every product we create achieves the summit of industry innovation.
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