Discover the pinnacle of technological brilliance with our Custom-made Maintenance-free Steel Belt Conveyor Idler. This product is crafted to thrive in the harshest environments, boasting superior anti-wear and corrosion-resistant features. Its fully sealed construction safeguards against water and dust, making it the unsurpassed choice for demanding locations such as coal mines. The advanced anti-vibration design ensures smooth operation and an extended lifespan, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in operating a cutting-edge TKAS idler production line, an engineering marvel by the eminent Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same prestigious brand, ensuring precision and optimal efficiency. Our capability is bolstered with two state-of-the-art idler shaft material production lines from Fuzhou Sanxun, adeptly handling a versatile range of idler diameters fromφ89 mm to φ219 mm, providing an extraordinary length spectrum from 190 mm to 2200 mm.Our unwavering commitment to excellence shines through our use of premium special steels for idlers. We procure these high-quality materials from established suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unrivaled quality and performance.
Our dedication to exceptional quality is evident in our specialized steel pipe straightening process, which significantly reduces ovality and straightness deviations of roller rings by a notable 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively minimized from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness advances from 1.0 mm to a remarkable 0.20 mm. Boasting an axial load exceeding 15 KN, according to the MT821 standard, our idlers achieve a superior precision grade with a service life surpassing an extraordinary 45,000 hours.
Our production line stands as a testament to technological innovation, achieving complete automation across all phases, including straightening, pipe cutting, boring, stamping, welding, and assembly. This impeccable process epitomizes ultimate efficiency and cutting-edge innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, performing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The separation between two milled grooves can be as minimal as 190mm,accommodating workpieces up to a generous length of 2200mm.
Technological prowess
1. Our idlers are masterfully designed for seamless replacement, employing robust welding techniques that ensure the idler shell remains unblemished throughout its noteworthy service life, extending no less than 45,000 hours.
2. With specialized bearings and stamped bearing housings equipped with double-layer seals, our idlers promise exceptional sealing, minimal rotational resistance, and lasting longevity. We select elite bearings from esteemed brands like NSK for unmatched performance.
3. The dustproof capabilities of our idlers strictly adhere to the MT821 - 1999 standards, ensuring superior waterproof performance that flawlessly complies with these rigorous regulations.
4. Each steel component undergoes stringent pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are fabricated with rigorous adherence to national welding standards, ensuring structural conformity with the latest national benchmarks.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or lower, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our commitment to superior engineering and performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a remarkable registered capital of 260 million yuan, sprawling over a monumental area of 650 mu, equating to a grand 433,333 square meters. Within this extensive domain, we've erected over 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters dedicated to offices, accommodation, and essential facilities. Our infrastructure is fortified by over 500 advanced sets of belt conveyor processing equipment, contributing to our outstanding total assets of 800 million yuan. Seamlessly weaving visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This steadfast commitment has propelled us to an extraordinary annual sales revenue of 500 million yuan, firmly establishing us as trailblazers in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and technological excellence. Celebrated as a national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Among our prestigious accolades are the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our outstanding reputation. Our trademarks and products embody excellence, boasting an AAA-level quality and reputation in Shanxi Province. We drive advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive prowess is protected by 4 invention patents and 7 newly applied patents, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks through provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature a remarkable lineup of belt conveyors, each meticulously crafted to meet diverse requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the premier belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By adhering to principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control measures. This steadfast commitment has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently laud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embark on a journey of innovation and excellence with Xingsheng Machinery; a prestigious name in the industry renowned for rejuvenating its product range through an unyielding commitment to groundbreaking design and state-of-the-art R&D. Our team of specialists masterfully blends existing technologies with groundbreaking advancements, expertly tackling technical challenges at every turn. This daring spirit lays a strong foundation, driving pioneering development and propelling forward momentum, ensuring that each product we create represents the pinnacle of industry innovation and ingenuity.
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