Embark on a journey to the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Engineered to thrive in the most demanding environments, this idler is a testament to superior craftsmanship. Boasting exceptional anti-wear and corrosion-resistant capabilities, it is fully sealed to shield against water and dust infiltration. Perfect for harsh settings such as coal mines, its anti-vibration design guarantees uninterrupted operations and an extended lifespan, setting the gold standard for durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly showcases its cutting-edge TKAS idler production line, meticulously crafted by the renowned Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same esteemed manufacturer, ensuring unparalleled precision and efficiency. Additionally, we possess two advanced idler shaft material production lines from Fuzhou Sanxun, allowing us to expertly accommodate a diverse spectrum of idler diameters ranging fromφ89 mm to φ219 mm, providing an impressive length variation from 190 mm to 2200 mm.Our unwavering dedication to perfection is vividly illustrated through our use of premium-grade special steels for idlers. We partner with eminent suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes to deliver unmatched quality and peak performance.
Our commitment to superior quality is manifest through our specialized steel pipe straightening process, which dramatically reduces ovality and straightness deviations of roller rings by a remarkable 50% compared to the MT821 standard. The simulated frictional resistance coefficient of the idler is notably lowered from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an extraordinary 0.35 mm. Straightness post-straightening is enhanced from 1.0 mm to an exceptional 0.20 mm. With an axial load surpassing 15 KN, as per the MT821 standard, our idlers achieve a heightened precision grade with a service life exceeding an astonishing 45,000 hours.
Our production line is a testament to technological excellence, attaining full automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process symbolizes the peak of efficiency and cutting-edge innovation.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, executing meticulous operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The spacing between two milled grooves is as minimal as 190mm,capable of managing workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are masterfully designed for effortless replacement, with resilient welding techniques ensuring the idler shell remains unscathed throughout its remarkable service life, extending no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers promise exceptional sealing, minimal rotational resistance, and elongated lifespan. We use premier bearings from globally recognized brands like NSK for unmatched performance.
3. The external dustproof capabilities of our idlers rigorously conform to the MT821 - 1999 regulations, ensuring superior waterproof performance that fully adheres to these stringent standards.
4. Every steel material undergoes a rigorous pre-treatment process to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict compliance with national welding standards, guaranteeing structural conformance with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more outstanding coefficient, not exceeding 0.02, highlighting our dedication to supreme engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan and spans over a monumental area of 650 mu, translating to approximately 433,333 square meters. Within this extensive territory, we've crafted 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters of space dedicated to offices, accommodation, and essential facilities, ensuring a harmonious blend of functionality and comfort. Our infrastructure is powered by the prowess of over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, Yuanping Xingsheng delivers innovative, unparalleled belt conveyors that redefine industry standards. This unwavering commitment has resulted in an extraordinary annual sales revenue of 500 million yuan, unequivocally marking us as industry leaders and pioneers of excellence.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology, celebrated as a national high-tech enterprise and serving as a model for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have been highly commended by the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products are synonymous with excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We stand unwavering in our pursuit of specialization, refinement, and inventive excellence, with the ambition to become the foremost belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to earn recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast dedication has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our exceptional product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the energy of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
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