Step into the future of industrial innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler, the epitome of reliability in arduous environments. Engineered to surpass the highest standards, this idler boasts exceptional anti-wear and corrosion resistance, with a comprehensive seal against water and dust, making it the unrivaled choice for coal mines and other demanding settings. Its anti-vibration design ensures uninterrupted performance and an extended lifespan, revolutionizing durability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is at the forefront of innovation with its advanced TKAS idler production line, a masterpiece of precision crafted by the eminent Tangshan Kaiyuan. This is augmented by three semi-automatic production lines from the same esteemed manufacturer, guaranteeing meticulous accuracy and efficiency. Our capabilities are further enhanced by two sophisticated idler shaft material production lines from Fuzhou Sanxun, adeptly managing an extensive array of idler diameters ranging fromφ89 mm to φ219 mm, providing an outstanding length spectrum from 190 mm to 2200 mm.Our unwavering dedication to superior quality is mirrored in our choice of premium special steels for our idlers. We procure these exceptional materials from esteemed suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing unparalleled quality and performance.
Our relentless pursuit of excellence is evident in our advanced steel pipe straightening process, which dramatically reduces ovality and straightness variations of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient plummets from 0.025 to a remarkable 0.023, while radial runout is refined from 1.0 mm to an astounding 0.35 mm. Post-straightening, straightness leaps from 1.0 mm to a phenomenal 0.20 mm. Exceeding an axial load of 15 KN per MT821 standards, our idlers reach an elevated precision grade with a service life beyond an extraordinary 45,000 hours.
Our production line stands as a testament to technological excellence, achieving absolute automation across each phase, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process epitomizes peak efficiency and innovation, driving us to new heights.
Our idler shaft processing utilizes state-of-the-art fully automated production lines, executing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The spacing between milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are masterfully designed for effortless replacement, with robust welding techniques ensuring the idler shell remains unworn throughout a remarkable service life of no less than 45,000 hours.
2. Highlighted by specialized bearings and stamped bearing housings with dual-layer seals, our idlers guarantee superior sealing, minimal rotational resistance, and prolonged durability. We incorporate premier bearings from world-renowned brands like NSK to deliver unmatched performance.
3. The external dustproof capability of our idlers strictly adheres to the MT821 - 1999 regulations, ensuring top-notch waterproof performance that fully complies with these rigorous standards.
4. All steel materials undergo meticulous pre-treatment to reach the St2-1/2 level. Components with welded structures are crafted in strict accordance with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient of no more than 0.02, reflecting our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a recognized national 'Little Giant' and a trailblazer in the field of belt conveyors. Our distinguished establishment flaunts a registered capital of 260 million yuan and stretches magnificently across 650 mu, equating to a grand 433,333 square meters. Within this sprawling domain, we've meticulously crafted 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters dedicated to office spaces, accommodations, and essential facilities. Our infrastructure is fueled by over 500 state-of-the-art sets of belt conveyor processing equipment, contributing to a formidable total asset valuation of 800 million yuan. By seamlessly fusing visionary design, pioneering research, and unparalleled manufacturing prowess, we deliver innovative belt conveyors that are unmatched. This unwavering commitment has culminated in an extraordinary annual sales revenue of 500 million yuan, firmly establishing us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a paragon of innovation and technological excellence. Celebrated as a national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our esteemed accolades include the prestigious Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have garnered high commendations from the China Heavy Machinery Industry Association, recognized for our steadfast commitment to contracts and stellar reputation. Our trademarks and products are synonymous with excellence, achieving an AAA-level quality and reputation in Shanxi Province. We drive advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our significant contributions to national and scientific research standards have set benchmarks with provincial and local standards, earning esteemed recognition across Shanxi and Xinzhou City.
3. Main Products and Customers
At Xingsheng Company, our core offerings include a remarkable array of belt conveyors, each masterfully tailored to meet diverse requirements. Our flagship products feature the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have garnered widespread acclaim across the markets of Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele comprises industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are resolute in our quest for specialization, refinement, and inventive excellence, with the ambition to emerge as the premier belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to earn recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This unwavering dedication has earned us the steadfast trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately devoted to nurturing talent and propelling innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts top-tier industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of emerging young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace the spirit of innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a distinguished company seamlessly integrating cutting-edge R&D with groundbreaking design. Our expert team masterfully combines existing technologies with novel developments, boldly tackling technical challenges to lay a rock-solid foundation for pioneering advancements. This fearless approach propels us forward, ensuring every product we craft stands at the pinnacle of industry innovation, setting new standards in engineering excellence.
Industry Conveyor Solutions
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