Exquisite and Customizable: Discover our High-Quality, Factory-Customized Maintenance-Free Idlers. These anti-wear, anti-corrosion marvels are sealed to perfection, offering waterproof and dustproof protection, along with anti-vibration capabilities. Crafted from premium steel, our conveyor idlers are the epitome of durability and reliability.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in a state-of-the-art production facility, featuring a premier TKAS idler production line from the distinguished Tangshan Kaiyuan. This is further enhanced by three semi-automatic lines from the same manufacturer, alongside two advanced idler shaft material lines from the renowned Fuzhou Sanxun. Our extraordinary processing capabilities allow us to cater to a wide array of idler diameters, ranging impressively fromφ89 mm-φ219mm, with lengths extending remarkably from 190mm - 2200mm.Our unwavering dedication to quality is exemplified in our selection of superior special steels for idlers. We source these materials from distinguished suppliers, including Xuzhou Guanghuan and the prestigious Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our relentless pursuit of excellence is evident in our specialized steel pipe straightening processes. This precision significantly reduces ovality and straightness errors of roller rings by 50% compared to MT821 standards. We've expertly refined the idler's frictional resistance coefficient from 0.025 to 0.023, and improved radial runout from 1.0 mm to an impressive 0.35 mm. Post-straightening straightness has been enhanced to a remarkable 0.20 mm from 1.0 mm. Withstanding an axial load beyond 15 KN as per MT821, our idlers boast an elevated lifespan, surpassing 45,000 hours with a higher precision grade.
Our production line is a beacon of modern technology, showcasing absolute automation in idler production processes. From precise straightening to advanced pipe cutting, boring, stamping, welding, and assembly, each operation is a testament to our commitment to efficiency and technological innovation.
Our idler shaft processing is powered by cutting-edge, fully automated production lines. These systems ensure precision in servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations. Notably, we can achieve minimal groove distances of 190mm, while our capacity extends to processing workpieces up to a maximum length of 2200mm.
Technological Level:
1. Ingeniously crafted for seamless replacement, our idlers' welding craftsmanship is robust and enduring, ensuring no wear on the idler shell throughout a standard service life of no less than 45,000 hours.
2. With specialized bearings and stamped bearing housings featuring dual-layer seals, our idlers guarantee exceptional sealing and minimal rotational resistance, ensuring prolonged durability. Our elite bearings, sourced from reputable imported brands, deliver optimal performance excellence.
3. The idlers' external dustproof capabilities are rigorously compliant with the MT821 - 1999 regulations, ensuring they meet strict waterproof performance standards as well.
4. Each steel material undergoes meticulous pre-treatment to achieve St2-1/2 level quality. Welded structures are crafted in strict adherence to national standards, ensuring conformity with the latest national requirements.
5. The rotational resistance coefficient of upper idlers is precisely 0.022 or less, while lower idlers boast an even lower coefficient, not exceeding 0.02. This is a testament to our superior engineering and commitment to exceptional performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to the extraordinary world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' enterprise that shines brightly in the realm of belt conveyors. We proudly stand on a foundation of substantial financial strength, boasting a registered capital of 260 million yuan. Our expansive domain spans 650 mu, equivalent to approximately 433,333 square meters, where we have meticulously crafted 200,000 square meters of state-of-the-art factory buildings. Our facilities further include a dedicated 13,200 square meters for offices, accommodation, and auxiliary facilities, embodying a harmonious blend of functionality and innovation. Housing over 500 sophisticated sets of belt conveyor processing equipment, our total assets reach an impressive 800 million yuan. By seamlessly integrating cutting-edge design, research, and manufacturing, we specialize in delivering novel and distinctive belt conveyors, culminating in a remarkable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a towering beacon of technological innovation and excellence. As a recognized national high-tech enterprise, we proudly serve as a demonstration enterprise for intelligent manufacturing in Shanxi Province. Our distinguished accolades include the Enterprise Technology Center of Shanxi Province and the Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Commended by the China Heavy Machinery Industry Association, our commitment to contracts and outstanding reputation are well-recognized. Our trademarks and products bear the hallmark of excellence in Shanxi Province, showcasing our AAA-level quality and reputation. Our dedication to advancement is further exemplified through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our pursuit of innovation is patent-protected, with 4 invention patents alongside 7 newly applied ones, complemented by 52 utility model patents. Our contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's offerings lies an impressive array of belt conveyors, each meticulously crafted to meet diverse needs and applications. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These exceptional products have won their place in key markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele features industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our company philosophy is deeply rooted in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We remain unwavering in our pursuit of specialization, refinement, and innovative excellence, aspiring to become the preeminent belt conveyor manufacturing hub, distinguished by superior intelligence and scale. Our vision is to emerge as a national single champion enterprise. We uphold the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' while exercising rigorous process and quality control. This steadfast dedication has won us the enduring trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal patrons who consistently laud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and fostering a culture of innovation. Through continuous investments in talent acquisition and development, we have built a robust growth platform that attracts industry elites. Our structured, multi-generational talent echelon seamlessly incorporates the wisdom of senior experts, the vigor of middle-aged professionals, and the innovation of youthful minds. Collaborations with esteemed universities, research institutions, and leading domestic enterprises have bolstered our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
With an unwavering dedication to innovation and a rich tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. continuously reinvigorates its product portfolio. Our passionate commitment lies in pioneering design and sophisticated R&D of novel products, while masterfully enhancing existing technologies. By triumphing over a multitude of technical obstacles, we have forged a solid foundation that propels our groundbreaking advancements and visionary development forward.
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