Embark on a journey to excellence with our Custom-made Maintenance-free Steel Belt Conveyor Idler, epitomizing the pinnacle of technological advancement. Crafted to thrive under the harshest conditions, this idler boasts outstanding anti-wear and corrosion-resistant qualities. Its fully sealed design shields it from water and dust, rendering it the perfect companion for demanding environments like coal mines. The anti-vibration engineering ensures smooth, uninterrupted operations and an extended lifespan, establishing a new standard in durability and reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. proudly showcases a cutting-edge TKAS idler production line, carefully crafted by the esteemed Tangshan Kaiyuan. This sophisticated setup is further enhanced by three semi-automatic production lines from the same distinguished manufacturer, guaranteeing precision and efficiency. Our capabilities are further strengthened by two advanced idler shaft material production lines from Fuzhou Sanxun, allowing us to expertly manage a broad spectrum of idler diameters.φ89 mm to φ219 mm, delivering an impressive length range from 190 mm to 2200 mm.Our unwavering dedication to superior quality is evident in our choice of premium special steels for idlers. We meticulously source these materials from distinguished suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unrivaled quality and performance.
Our relentless pursuit of excellence is further demonstrated in our specialized steel pipe straightening process, which dramatically reduces ovality and straightness variations of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is remarkably optimized from 0.025 to 0.023, while radial runout is enhanced from 1.0 mm to an extraordinary 0.35 mm. After straightening, the straightness improves from 1.0 mm to an exceptional 0.20 mm. With an axial load exceeding 15 KN, as per the MT821 standard, our idlers achieve an elevated precision grade, boasting a service life that surpasses an incredible 45,000 hours.
Our production line emerges as a testament to technological excellence, achieving full automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process embodies the pinnacle of efficiency and innovation in manufacturing.
Our idler shaft processing is empowered by state-of-the-art fully automated production lines, executing meticulous tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The precision between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a substantial length of 2200mm.
Technological level
1. Our idlers are expertly designed for effortless replacement, utilizing robust welding techniques that ensure the idler shell remains wear-free throughout its impressive service life, extending beyond 45,000 hours.
2. Engineered with specialized bearings and stamped bearing housings featuring double-layer seals, our idlers assure exceptional sealing, minimal rotational resistance, and extended durability. We employ top-of-the-line bearings from prestigious brands such as NSK to deliver unmatched performance and reliability.
3. The outstanding external dustproof capabilities of our idlers rigorously adhere to the MT821 - 1999 regulations, ensuring superior waterproof performance that meets these demanding standards with excellence.
4. Each steel material is subject to rigorous pre-treatment to achieve the esteemed St2-1/2 level. Components involving welded structures are crafted in strict accordance with national welding standards, guaranteeing structural alignment with the latest national standards.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain a remarkable coefficient not exceeding 0.02, underscoring our commitment to superior engineering and unparalleled performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., where we proudly hold the title of a national 'Little Giant' and stand as a pioneering force in the belt conveyor industry. Our grand establishment commands a registered capital of 260 million yuan and stretches across a vast area of 650 mu, equivalent to an impressive 433,333 square meters. This expansive terrain hosts 200,000 square meters of cutting-edge factory buildings, supplemented by 13,200 square meters dedicated to offices, accommodations, and vital amenities. Our infrastructure is fortified by over 500 sophisticated belt conveyor processing equipment sets, enhancing our total assets to an astounding 800 million yuan. By skillfully merging visionary design, groundbreaking research, and exceptional manufacturing, we produce innovative and unmatched belt conveyors, resulting in an astonishing annual sales revenue of 500 million yuan, affirming our position as industry frontrunners.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. exemplifies a pinnacle of innovation and technological excellence. As a celebrated national high-tech enterprise, we lead the charge in intelligent manufacturing within Shanxi Province. Our accolades are numerous, including recognition as the Enterprise Technology Center of Shanxi Province and the distinguished Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have gained accolades from the China Heavy Machinery Industry Association for our unwavering dedication to contracts and outstanding reputation. Our trademarks and products are synonymous with excellence, bearing an AAA-level quality and reputation within Shanxi Province. Through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology, we drive innovation. Our inventive capacity is protected by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our pivotal contributions to national standards and scientific research have set benchmarks with provincial and local standards, garnering esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core repertoire features an impressive array of belt conveyors, each meticulously engineered to meet diverse needs. Our flagship offerings include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele comprises industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy revolves around a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We relentlessly pursue specialization, refinement, and inventive brilliance, aspiring to become the preeminent belt conveyor manufacturing powerhouse, renowned for its exceptional intelligence and scale. Our vision is to attain recognition as a national single champion enterprise. Upholding principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering commitment has earned us the steadfast trust of our users, enabling market growth and ensuring a 100% repeat purchase rate among loyal customers, who consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is ardently devoted to nurturing talent and propelling innovation forward. Through substantial investments in talent acquisition and development, we have created a formidable growth platform that attracts the industry's elite. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the dynamism of mid-career professionals, and the pioneering spirit of burgeoning young minds. Our collaborations with prestigious universities, research institutions, and leading domestic enterprises have significantly amplified our R&D and innovation prowess, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and excellence with Xingsheng Machinery; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
Industry Conveyor
Audited Supplier 
){kind=link}