Step into a new era of innovation with Yuanping Xingsheng Machinery Manufacturing Co., Ltd.'s bespoke Maintenance-free Steel Belt Conveyor Idler. This technological masterpiece is engineered to thrive in the most demanding environments, offering unparalleled resistance to wear and corrosion. Its hermetically sealed design effectively blocks water and dust, making it perfect for tough settings like coal mines. The anti-vibration framework ensures smooth operation and extends the idler's lifespan, revolutionizing durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take immense pride in our cutting-edge TKAS idler production line, expertly crafted by the renowned Tangshan Kaiyuan. This is further enhanced by three additional semi-automatic lines from the same esteemed manufacturer, which uphold precision and productivity. Moreover, we feature two innovative idler shaft material production lines from Fuzhou Sanxun, providing us the capability to expertly manage an extensive variety of idler diameters ranging fromφ89 mm to φ219 mm, while offering an extraordinary length flexibility from 190 mm to 2200 mm.Our unwavering dedication to quality is evident in our meticulous selection of premium special steels for idlers. We procure these top-of-the-line materials from esteemed suppliers like Xuzhou Guanghuan and the prestigious Taiyuan Iron and Steel (TISCO) stainless steel pipes, guaranteeing superior quality and performance.
Our relentless quest for excellence is showcased in our unique steel pipe straightening process, which significantly curtails ovality and straightness deviations of roller rings by a notable 50% compared to the MT821 standard. This refinement reduces the idler's simulated frictional resistance coefficient from 0.025 to an impressive 0.023. The radial runout is optimized from 1.0 mm to an exceptional 0.35 mm, while post-straightening straightness soars from 1.0 mm to a remarkable 0.20 mm. Boasting an axial load exceeding 15 KN per the MT821 standard, our idlers achieve an elevated precision rating with a service life surpassing a staggering 45,000 hours.
Our production line stands as a pinnacle of technological excellence, achieving comprehensive automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless process embodies peak efficiency and groundbreaking innovation.
Our idler shaft processing harnesses state-of-the-art fully automated production lines, executing intricate operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The spacing between two milled grooves can be as diminutive as 190mm,handling workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our ingeniously designed idlers allow for effortless replacement, with advanced welding techniques that ensure the idler shell remains wear-free throughout its phenomenal service life, extending beyond 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings featuring double-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and prolonged durability. We incorporate premier bearings from esteemed brands such as NSK to deliver unmatched performance.
3. The external dustproof features of our idlers are rigorously aligned with MT821 - 1999 regulations, assuring superior waterproof capabilities that fully meet these demanding standards.
4. Every steel material undergoes thorough pre-treatment to achieve the St2-1/2 level. Parts with welded structures are produced in strict observance of national welding standards, ensuring structural compliance with the latest national requirements.
5. The rotational resistance coefficient of the upper idlers is precisely maintained at or below 0.022, while the lower idlers impress with an even more remarkable coefficient, not exceeding 0.02, highlighting our commitment to superior engineering and exceptional performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the eminent realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a renowned leader in the belt conveyor industry. Our enterprise is fortified with a substantial registered capital of 260 million yuan and expands over an impressive 650 mu, equivalent to roughly 433,333 square meters. Within this expansive expanse, we have erected 200,000 square meters of cutting-edge factory buildings, seamlessly paired with 13,200 square meters dedicated to office spaces, accommodations, and essential amenities. Our operations are powered by a formidable fleet of over 500 advanced belt conveyor processing machines, which contribute to our awe-inspiring total assets of 800 million yuan. By artfully integrating visionary design with pioneering research and exceptional manufacturing techniques, we deliver belt conveyors that are both innovative and unrivaled. This dedication has led to an extraordinary annual sales revenue of 500 million yuan, cementing our status as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of innovation and technological excellence. Celebrated as a national high-tech enterprise, we stand as a paragon for intelligent manufacturing in Shanxi Province. Our prestigious accolades include being recognized as the Enterprise Technology Center of Shanxi Province and housing the distinguished Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Our unwavering commitment to contracts and our sterling reputation have earned high commendations from the China Heavy Machinery Industry Association. Our trademarks and products are synonymous with excellence, boasting an AAA-level quality and reputation in Shanxi Province. We champion advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative edge is fortified by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our substantial contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive array of belt conveyors, each meticulously crafted to meet diverse needs. Our flagship lines include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all acclaimed across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele comprises industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and inventive brilliance, aspiring to become the leading belt conveyor manufacturing hub known for its unparalleled intelligence and scale. Our vision encompasses achieving recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous quality and process control measures. This unwavering dedication has earned us the unshakeable trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently devoted to cultivating talent and driving innovation. Through significant investments in talent acquisition and development, we have established a robust growth platform that attracts top-tier industry talent. Our structured multi-generational talent echelon seamlessly combines the experience of seasoned experts, the dynamism of mid-career professionals, and the innovative spirit of young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have substantially enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Step into the future of innovation and excellence with Xingsheng Machinery, a renowned leader in manufacturing that is committed to continuously rejuvenating its product lineup with a relentless passion for avant-garde design and state-of-the-art research and development. Our team of experts brilliantly combines time-tested technologies with innovative breakthroughs, confidently addressing any technical hurdles. This bold strategy creates an unshakeable foundation, driving forward-thinking development and ensuring progress, with every product we craft standing tall at the forefront of industry innovation.
Industry Conveyor
Audited Supplier 
){kind=link}