Discover the epitome of advanced engineering with our Custom-made Maintenance-free Steel Belt Conveyor Idler. Masterfully designed to withstand the toughest conditions, this idler boasts anti-wear, corrosion-resistant, sealed, waterproof, and dustproof features, specifically tailored for challenging environments like coal mines. The innovative anti-vibration design guarantees seamless operation and extraordinary longevity, elevating your operational efficiency to new heights.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we pride ourselves on operating an exceptional TKAS idler production line, meticulously crafted by the renowned Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from the same esteemed manufacturer. Our operations are further bolstered by two advanced idler shaft material production lines from Fuzhou Sanxun, granting us the flexibility to adeptly manage a comprehensive range of idler diameters fromφ89 mm to φ219 mm, accompanied by an impressive length range extending from 190 mm to 2200 mm.Our steadfast commitment to superior craftsmanship is reflected in our choice of premium special steels for idlers, sourced from distinguished suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes. This ensures the highest quality standards are consistently met.
Our pursuit of unparalleled quality is exemplified through our specialized steel pipe straightening process. This meticulous method reduces roller ring ovality and straightness deviations by an impressive 50% compared to MT821 standards. The idler's frictional resistance coefficient has been remarkably improved, lowering it from 0.025 to 0.023, while radial runout has been significantly refined from 1.0 mm to an exceptional 0.35 mm. After straightening, straightness is enhanced from 1.0 mm to a remarkable 0.20 mm. Exceeding the MT821 standard, our idlers demonstrate an axial load surpassing 15 KN, achieving a superior precision grade with a lifespan of more than an extraordinary 45,000 hours.
Our production facilities epitomize technological sophistication, achieving comprehensive automation across all stages, including straightening, pipe cutting, boring, stamping, welding, and assembly. This flawless operation represents the pinnacle of efficiency and innovation, ensuring unparalleled quality in every product we manufacture.
Our idler shaft processing harnesses cutting-edge fully automated production lines, proficiently executing precision operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The precision achieved allows the distance between two milled grooves to be as minimal as 190mm,while also accommodating workpieces up to an extraordinary maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, with welding craftsmanship that is robust and enduring, ensuring the idler shell remains wear-free throughout its impressive lifespan of no less than 45,000 hours.
2. Our idlers incorporate specialized bearings and precisely stamped bearing housings with dual-layer seals. This sophisticated design ensures exceptional sealing, minimal rotational resistance, and an extended lifespan. We use top-tier bearings from prestigious brands such as SKF for unmatched performance.
3. The idlers' external dustproof capabilities adhere strictly to the MT821 - 1999 standards, while their waterproof performance is also fully compliant with these rigorous standards, ensuring maximum reliability in demanding environments.
4. Every steel component undergoes meticulous pre-treatment to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict accordance with national welding standards, guaranteeing alignment with the latest national criteria for structural integrity.
5. The rotational resistance coefficient for the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02. This underscores our unwavering commitment to superior engineering and optimal performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., an eminent national 'Little Giant' and a trailblazer in the realm of belt conveyors. Our esteemed establishment boasts a registered capital of 260 million yuan and sprawls over a grandiose area of 650 mu, translating to an impressive 433,333 square meters. Within this vast expanse, we've erected 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters of meticulously allocated space for offices, accommodation, and essential facilities. Our infrastructure is fortified by over 500 advanced sets of belt conveyor processing equipment, contributing to our magnificent total assets of 800 million yuan. By harmoniously integrating visionary design, pioneering research, and top-tier manufacturing, we deliver groundbreaking and unmatched belt conveyors. This steadfast commitment has culminated in an extraordinary annual sales revenue of 500 million yuan, establishing us as front-runners in the industry.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Heralded as a national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have garnered high acclaims from the China Heavy Machinery Industry Association, recognized for our unwavering commitment to contracts and our impeccable reputation. Our trademarks and products are synonymous with excellence, flaunting an AAA-level quality and reputation in Shanxi Province. We inspire advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature a remarkable array of belt conveyors, each masterfully engineered to meet a diverse range of needs. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have earned widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele comprises industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among many others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, with the aspiration to become the preeminent belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This steadfast dedication has garnered us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently laud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly fuses the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Step into a world where innovation and excellence converge at Yuanping Xingsheng Machinery Manufacturing Co., Ltd. We are a company that excels in rejuvenating our product offerings with an unyielding passion for revolutionary design and state-of-the-art research and development. Our team of experts brilliantly blends existing technologies with cutting-edge advancements, confronting technical challenges with precision and confidence. This dedication lays a solid ground for establishing a robust foundation that propels groundbreaking development and fosters forward momentum.
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