Embark on a journey to the pinnacle of engineering excellence with our Custom-made Maintenance-free Steel Belt Conveyor Idler, crafted to thrive in the harshest environments. This idler epitomizes exceptional wear and corrosion resistance, boasting a fully sealed construction to ward off water and dust intrusions—ideal for the demanding coal mining industry. Its ingenious anti-vibration design facilitates uninterrupted operations and extends its service life, setting unparalleled standards in durability and reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we proudly host an avant-garde TKAS idler production line, a masterpiece of precision crafted by the esteemed Tangshan Kaiyuan. Complementing this are three semi-automatic production lines from the same renowned manufacturer, ensuring unmatched accuracy and productivity. Our capabilities are further expanded by two cutting-edge idler shaft material production lines from Fuzhou Sanxun, expertly managing a wide array of idler diameters rangingfrom φ89 mm to φ219 mm, alongside a noteworthy length spectrum spanning from 190 mm to 2200 mm.Our unwavering dedication to superiority is evident in our choice of premium special steels for idlers, sourced from distinguished suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, promising unrivaled quality and performance.
Our relentless pursuit of outstanding quality is showcased through our advanced steel pipe straightening process, which significantly curtails ovality and straightness variations of roller rings by an astonishing 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient impressively diminishes from 0.025 to 0.023, with radial runout refined from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an extraordinary 0.20 mm. Surpassing an axial load of 15 KN, in line with MT821 standards, our idlers achieve a superior precision grade, boasting a remarkable service life exceeding 45,000 hours.
Our production line is a testament to technological mastery, achieving complete automation across all processes, including straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless operation exemplifies the zenith of efficiency and cutting-edge innovation.
Harnessing the power of advanced technology, our idler shaft processing utilizes fully automated production lines, executing exact operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The minimal distance attainable between two milled grooves is a mere 190mm,while accommodating workpieces up to an impressive length of 2200mm.
Technological level
1. Our idlers are masterfully designed for easy replacement, employing robust welding techniques that ensure the idler shell remains unworn throughout its extensive service life, which lasts no less than 45,000 hours.
2. Our idlers boast specialized bearings and stamped bearing housings with dual-layer seals, delivering superior sealing, minimal rotational resistance, and extended durability. We incorporate premium bearings from illustrious brands like NSK to guarantee unmatched performance.
3. Our idlers' external dust-proof capabilities strictly adhere to MT821 - 1999 regulations, ensuring exceptional waterproof performance in compliance with these rigorous standards.
4. Every steel material is meticulously pre-treated to meet the St2-1/2 level. Components involving welded structures are manufactured in strict compliance with national welding standards, ensuring structural conformance to the latest national criteria.
5. The rotational resistance coefficient of our upper idlers is precisely 0.022 or below, while the lower idlers boast an even more remarkable coefficient, not exceeding 0.02, reflecting our commitment to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated national 'Little Giant' and an eminent leader in the realm of belt conveyors. Our grand establishment, with a registered capital of 260 million yuan, stretches over an expansive area of 650 mu, equating to approximately 433,333 square meters. Within this vast expanse, we have developed 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters designated for offices, accommodation, and essential amenities. Our infrastructure is a powerhouse, featuring over 500 advanced belt conveyor processing units, contributing to our impressive total assets of 800 million yuan. By skillfully melding visionary design, groundbreaking research, and top-tier manufacturing, we produce innovative and unmatched belt conveyors. This dedication has resulted in an extraordinary annual sales revenue of 500 million yuan, establishing us as industry pioneers.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a paragon of technological innovation and excellence. As a national high-tech enterprise, we are a beacon for intelligent manufacturing in Shanxi Province. Our esteemed accolades include the Enterprise Technology Center of Shanxi Province and the acclaimed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We are highly commended by the China Heavy Machinery Industry Association, recognized for our steadfast contract commitments and exemplary reputation. Our products and trademarks epitomize excellence, boasting a AAA-level quality and reputation within Shanxi Province. We champion advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment in collaboration with Taiyuan University of Science and Technology. Our innovative acumen is safeguarded by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our pivotal contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning distinguished recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature a remarkable assortment of belt conveyors, each impeccably designed to meet diverse needs. Our flagship products include the DTL general fixed series, DSJ telescopic series, and DTC large inclination series, all of which have earned widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele includes industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, precision, and inventive excellence, with the aspiration to become the foremost belt conveyor manufacturing hub, distinguished for superior intelligence and scale. Our vision is to be recognized as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering commitment has earned us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately devoted to nurturing talent and propelling innovation. Through significant investments in talent acquisition and development, we have built a strong growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the energy of mid-career professionals, and the innovative spirit of emerging young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have greatly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of unfaltering innovation and exceptional excellence with Xingsheng Machinery; a distinguished company renowned for its unwavering commitment to revitalizing and revolutionizing its product lineup with groundbreaking design and advanced R&D. Our expert team seamlessly integrates existing technologies with novel advances, courageously tackling technical challenges head-on. This fearless approach establishes an unshakeable foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands as a beacon of industry innovation and excellence.
Industry Conveyor
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