Welcome to the forefront of conveyor technology with our bespoke Maintenance-free Steel Belt Conveyor Idler. Crafted to perfection, this idler is engineered with cutting-edge features such as anti-wear, corrosion resistance, and a hermetically sealed waterproof and dustproof design. Ideal for the rigors of environments like coal mines, its unique anti-vibration structure guarantees seamless operation and extraordinary durability, embodying the essence of industrial excellence.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At the heart of our esteemed company lies our state-of-the-art TKAS idler production line, a masterpiece crafted by the legendary Tangshan Kaiyuan. This innovation is further enriched by three advanced semi-automatic production lines from the same distinguished manufacturer. We proudly operate two high-tech idler shaft material production lines from Fuzhou Sanxun, allowing us to master the art of processing a wide spectrum of idler diameters, ranging fromφ89 mm to φ219 mm, offering unparalleled versatility. Our capabilities extend to providing an exceptional length range, spanning from a compact 190 mm to a remarkable 2200 mm, surpassing industry standards.Our commitment to unrivaled quality shines in our selection of superior special steels for idlers, sourced from prestigious suppliers like Xuzhou Guanghuan and the renowned Taiyuan Iron and Steel (TISCO) stainless steel pipes.
In our quest for the pinnacle of quality, we employ a specialized steel pipe straightening process. This meticulous procedure reduces errors in ovality and straightness of roller rings by an impressive 50% compared to the industry-standard MT821. Our idler's simulated frictional resistance coefficient is dramatically reduced from 0.025 to a mere 0.023, and radial runout is refined from 1.0 mm to a striking 0.35 mm. Post-process straightness is improved from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, as per MT821 standards, our idlers achieve a precision grade lifespan, surpassing an extraordinary 45,000 hours of reliable service.
Our production line epitomizes technological brilliance, achieving full automation across all stages—straightening, pipe cutting, boring, stamping, welding, and assembly. This seamless integration of processes represents the zenith of efficiency and innovation, setting a new benchmark in the industry.
Our idler shaft processing employs cutting-edge fully automated production lines, executing precision operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Impressively, the distance between two milled grooves can be as minimal as 190mm, with the capability to masterfully handle workpieces up to an impressive maximum length of 2200mm, offering unmatched precision and adaptability.Our technological prowess allows us to excel in creating idlers of extraordinary quality and performance.
Technological advancements
1. Our idlers are ingeniously designed for effortless replacement, boasting robust and enduring welding craftsmanship that ensures the idler shell remains unworn throughout its impressive service life, lasting a minimum of 45,000 hours.
2. Our idlers are equipped with specialized bearings and stamped bearing housings featuring double-layer seals. This sophisticated design ensures exceptional sealing, minimal rotational resistance, and extended longevity. We employ elite bearings from prestigious brands such as SKF for unmatched performance and reliability.
3. The external dustproof capabilities of our idlers strictly adhere to the MT821 - 1999 regulations, ensuring that their waterproof performance also fully complies with these rigorous standards.
4. Each steel material undergoes meticulous pre-treatment to achieve the distinguished St2-1/2 level. Parts involving welded structures are manufactured in strict adherence to national welding standards, ensuring structural alignment with the latest national criteria, and embodying precision and quality.
5. The rotational resistance coefficient of the upper idlers is precisely maintained at 0.022 or below, while the lower idlers boast an even more impressive coefficient, not exceeding 0.02, underscoring our unwavering commitment to superior engineering and unparalleled performance.
Diverse ApplicationsIndustries of the Product
About Our Company
1. Scale of Operations
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated national 'Little Giant' and a pioneering force in the belt conveyor industry. Our eminent establishment prides itself on a registered capital of 260 million yuan, sprawling majestically over 650 mu, equivalent to a vast 433,333 square meters. Within this grand expanse, we have erected 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters devoted to offices, accommodations, and essential facilities. Our infrastructure is fortified by over 500 sophisticated sets of belt conveyor processing equipment, contributing to our formidable total assets of 800 million yuan. By masterfully blending visionary design, innovative research, and top-notch manufacturing, we offer groundbreaking and peerless belt conveyors. Our unwavering dedication has led to an exceptional annual sales revenue of 500 million yuan, cementing our status as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. epitomizes innovation and technological excellence. As a lauded national high-tech enterprise, we exemplify intelligent manufacturing excellence in Shanxi Province. Our prestigious accolades feature the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Highly praised by the China Heavy Machinery Industry Association, we are recognized for our unwavering commitment to contracts and our impeccable reputation. Our trademarks and products are synonymous with excellence, boasting AAA-level quality and reputation in Shanxi Province. We champion advancement via a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive capabilities are protected by 4 invention patents and 7 newly applied ones, in addition to 52 utility model patents. Our substantial contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning distinguished recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company offers a remarkable range of belt conveyors, each meticulously engineered to meet diverse needs. Our premier products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all acclaimed across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our revered clientele features industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is founded on a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We remain resolute in our quest for specialization, refinement, and creative excellence, striving to become the leading belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to be recognized as a national single champion enterprise. By adhering to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This steadfast commitment has earned us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to nurturing talent and propelling innovation. Through substantial investments in talent acquisition and development, we have established a formidable growth platform that attracts the industry's elite. Our structured, multi-generational talent echelon seamlessly integrates the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of emerging young minds. Our collaborations with prestigious universities, research institutions, and leading domestic enterprises have significantly enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the spirit of innovation and unparalleled excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a visionary company dedicated to rejuvenating its product range with an unwavering zeal for revolutionary design and state-of-the-art research and development. Our team of experts expertly fuses established technologies with cutting-edge advancements, boldly confronting technical challenges to forge a resilient foundation that propels groundbreaking growth and continuous forward progress.
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