Introducing our exquisitely engineered Custom-made Maintenance-free Steel Belt Conveyor Idler, a pinnacle of durability and performance. Designed for coal mines, this idler offers anti-wear and corrosion resistance, along with sealed waterproof and dustproof features. Its high-quality construction ensures exceptional anti-vibration capabilities, promising unparalleled longevity and reliability in the most demanding environments.
Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
Warranty Prriod |
1 Year |
Product Color |
Customized |
Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
Trademark |
xingsheng |
Origin |
China |
BASIC INFORMATION OF CONVEYOR Idler |
Product Trademark |
Risbon |
Idler Diameter |
φ89-φ219 |
Idler Length |
200mm-2800mm |
Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes immense pride in our state-of-the-art TKAS idler production line, a testament to precision crafted by the illustrious Tangshan Kaiyuan. This line is further enhanced by three semi-automatic production lines of similar distinction. Our production prowess is further elevated with two sophisticated idler shaft material lines, intricately developed by the renowned Fuzhou Sanxun. These facilities empower us to adeptly process a versatile array of idlers.Our impressive idler diameters range from φ89 mm to φ219mm, while our production capabilities extend to an admirable length spectrum of 190mm to 2200mm, ensuring versatile application in various industrial needs.We demonstrate our unyielding commitment to excellence through the selection of premium special steels for our idlers. These materials are sourced from venerable suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO), ensuring the highest standards of quality and performance.
Our rigorous dedication to superior quality is evident in our meticulous steel pipe straightening process. We achieve a remarkable 50% reduction in ovality and straightness errors of roller rings, surpassing the MT821 standard. Additionally, the simulated frictional resistance coefficient is impressively lowered from 0.025 to 0.023, while radial runout is refined from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is elevated from 1.0 mm to a superb 0.20 mm. With an axial load capacity exceeding 15 KN per MT821 standards, our idlers boast a lifespan that ascends by one precision grade, reaching an outstanding 45,000 hours.
Our production line exemplifies the zenith of technological innovation and efficiency. It is fully automated across every phase of idler production, encompassing straightening, pipe cutting, boring, stamping, welding, and assembly. This streamlined operation is a beacon of modern manufacturing excellence.
The precision of our idler shaft processing is unparalleled, employing cutting-edge, fully automated lines. These lines seamlessly execute tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat groove operations.The distance between two milled grooves is a mere 190 mm,and we possess the capability to accommodate workpieces of impressive dimensions, reaching up to a maximum length of 2200 mm,demonstrating our adaptability and proficiency in handling diverse production requirements.
Our cutting-edge technological level ensuresthat
1, Our idlers are ingeniously crafted for effortless replacement. The welding technique employed is robust and enduring, ensuring zero wear on the idler shell throughout its impressive service life, which extends beyond a remarkable 45,000 hours.
2, Our idlers feature specialized bearings and stamped bearing housings with double-layer seals. This innovative design offers exceptional sealing, minimal rotational resistance, and extended durability. By incorporating elite bearings from esteemed brands such as SKF, we ensure optimal performance and reliability.
3, The idlers' external dustproof capabilities are meticulously engineered to conform to the stringent MT821 - 1999 regulations, while their waterproof performance is equally compliant with these rigorous standards.
4, Every steel component undergoes a rigorous pre-treatment process to achieve the St2-1/2 level. Parts involving welded structures are manufactured in strict accordance with national welding standards, guaranteeing structural integrity in line with the latest national criteria.
5, The rotational resistance coefficient of the upper idlers is precisely maintained at 0.022 or below, while the lower idlers boast an even lower coefficient, not exceeding 0.02, underscoring our unwavering commitment to engineering excellence and superior performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., where we are celebrated as a national 'Little Giant' enterprise in the belt conveyor industry. With a commanding registered capital of 260 million yuan, our expansive facilities cover an impressive 650 mu, equivalent to roughly 433,333 square meters. Of this, a remarkable 200,000 square meters are dedicated to advanced factory buildings, complemented by 13,200 square meters for offices, accommodation, and support facilities. Equipped with over 500 state-of-the-art belt conveyor processing units, our total assets reach a significant 800 million yuan. We seamlessly integrate avant-garde design, research, and manufacturing processes, resulting in groundbreaking and unique belt conveyors, which contribute to our extraordinary annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a paradigm of technological innovation and excellence. We proudly hold the status of a national high-tech enterprise and serve as a demonstration model for intelligent manufacturing in Shanxi Province. Our honors include the Enterprise Technology Center of Shanxi Province and the prestigious Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Commended by the China Heavy Machinery Industry Association for our contract compliance and stellar reputation, our trademarks and products are synonymous with excellence in Shanxi Province. We boast an AAA-level quality and reputation. Our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology underscores our commitment to progress. Our innovations are safeguarded by 4 invention patents, with 7 new applications underway, in addition to 52 utility model patents. Our contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning high distinctions in Shanxi and Xinzhou City.
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3. Main Products and Customers
At the core of Xingsheng Company's product lineup is an impressive array of belt conveyors, each crafted with precision to cater to diverse market needs. Our flagship offerings include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These standout products have made their mark across bustling markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our illustrious clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our guiding philosophy is deeply rooted in the strategic pillars of 'talent, quality, service, innovation, scale, and brand.' We remain unwaveringly committed to specialization, refinement, and innovative excellence with the aspiration of becoming the premier belt conveyor manufacturing epicenter, renowned for its unparalleled intelligence and scale. Our vision is to emerge as a national single champion enterprise. We adhere to the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' maintaining rigorous process and quality controls. This steadfast dedication has earned us the unwavering trust of our users, facilitating market growth and ensuring a remarkable 100% repeat purchase rate among loyal customers who consistently praise the quality of our products.
EnterpriseQualificationCertificate
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R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and fostering innovation. Through relentless investment in talent acquisition and development, we have established a dynamic growth platform that attracts leading industry talent. Our structured, multi-generational talent echelon integrates the seasoned insights of senior experts, the vibrant energy of middle-aged professionals, and the innovative spirit of youthful minds. Collaborations with esteemed universities, research institutions, and top domestic enterprises have fortified our R&D and innovation capabilities, propelling us to the forefront of technological advancements.
With an unwavering dedication to pioneering innovation and an illustrious tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. has continuously rejuvenated its diverse product range. Enthusiastically pursuing groundbreaking design and state-of-the-art R&D, Xingsheng Machinery not only breathes new life into cutting-edge products but also seamlessly elevates existing technologies. By triumphing over a multitude of technical challenges, the company has firmly anchored itself on a robust foundation, driving its visionary and trailblazing development ever forward.
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Industry Conveyor