Embark on a journey to the pinnacle of innovation with our Custom-made Maintenance-free Steel Belt Conveyor Idler. This masterpiece is meticulously crafted to thrive amidst the most demanding environments. Revel in its superior anti-wear and corrosion-resistant features, masterfully sealed to defy water and dust intrusions. Designed for the coal mining industry, its anti-vibration engineering guarantees uninterrupted operations and an extended lifespan, setting a bold new standard for resilience and reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take pride in our state-of-the-art TKAS idler production line, a marvel of engineering by the illustrious Tangshan Kaiyuan. Supplemented by three semi-automatic production lines from the same esteemed creator, we achieve unparalleled precision and efficiency. Furthermore, our advanced idler shaft material production lines from Fuzhou Sanxun empower us to adeptly accommodate a broad spectrum of idler diameters.φ89 mm to φ219 mm, extending an extraordinary length range from 190 mm to 2200 mm.Our unwavering dedication to excellence is vividly displayed in our selection of top-tier special steels for idlers. We meticulously procure these superior materials from credible sources, including Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unmatched quality and exceptional performance.
Our relentless pursuit of quality is evident in our bespoke steel pipe straightening process, significantly reducing ovality and straightness deviations of roller rings by an outstanding 50% compared to the MT821 standard. The idler's simulated friction resistance coefficient is remarkably diminished from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an astonishing 0.35 mm. Post-straightening straightness improves from 1.0 mm to an impressive 0.20 mm. With an axial load exceeding 15 KN, meeting the MT821 standard, our idlers reach an elevated precision grade, boasting a service life spanning over an extraordinary 45,000 hours.
Our production line represents the apex of technological excellence, boasting full automation across a myriad of stages including straightening, pipe cutting, boring, stamping, welding, and assembly. This impeccable process stands as a testament to our commitment to peak efficiency and groundbreaking innovation.
Our idler shaft processing utilizes cutting-edge fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minuscule as 190mm,capable of accommodating workpieces up to an impressive length of 2200mm.
Technological prowess
1. Our idlers are ingeniously crafted for effortless replacement, employing robust welding techniques that ensure the idler shell remains unblemished throughout its extraordinary service life, extending no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings with double-layer seals, our idlers guarantee exceptional sealing, minimal rotational resistance, and prolonged durability. We incorporate premium bearings from eminent brands like NSK for unmatched performance.
3. Our idlers' external dustproof prowess is rigorously aligned with the MT821 - 1999 regulations, ensuring superior waterproof performance that fully complies with these demanding standards.
4. Every steel material undergoes rigorous pre-treatment to attain the St2-1/2 level. Components involving welded structures are crafted in strict adherence to national welding standards, guaranteeing structural alignment with the most current national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or lower, while the lower idlers maintain an even more impressive coefficient, not exceeding 0.02, highlighting our commitment to superior engineering and unparalleled performance.
ApplicationIndustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the dynamic world of belt conveyors. Our remarkable establishment commands a registered capital of 260 million yuan, sprawling over a colossal 650 mu, equivalent to approximately 433,333 square meters. Encompassed within this vast territory are 200,000 square meters of cutting-edge factory buildings, complemented by 13,200 square meters dedicated to offices, accommodation, and essential facilities. Our infrastructure is propelled by an impressive array of over 500 cutting-edge sets of belt conveyor processing equipment, collectively contributing to our formidable total assets of 800 million yuan. By intricately weaving visionary design, pioneering research, and superior manufacturing, we deliver belt conveyors that are both innovative and unrivaled, culminating in an extraordinary annual sales revenue of 500 million yuan, solidifying our status as industry trailblazers.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a beacon of innovation and technological excellence. Celebrated as a distinguished national high-tech enterprise, we epitomize intelligent manufacturing in Shanxi Province. Our prestigious honors include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We've garnered high praise from the China Heavy Machinery Industry Association, recognized for our unwavering commitment to contracts and stellar reputation. Our trademarks and products are hallmarks of excellence, boasting an AAA-level quality and reputation within Shanxi Province. We advance innovation through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our inventive strength is fortified by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks through provincial and local standards, earning esteemed recognition within Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings showcase an impressive suite of belt conveyors, each meticulously engineered to meet a diverse array of requirements. Our premier products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have achieved widespread acclaim across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our prestigious clientele comprises industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We remain resolute in our pursuit of specialization, refinement, and inventive excellence, aspiring to become the premier belt conveyor manufacturing hub known for its superior intelligence and scale. Our vision is to be acclaimed as a national single champion enterprise. By steadfastly upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we rigorously implement stringent process and quality control measures. This unwavering dedication has earned us the loyal trust of our customers, facilitating market expansion and ensuring a remarkable 100% repeat purchase rate, as our clientele consistently commends our product quality.
EnterpriseQualificationCertificate
R&D Center
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we are fervently dedicated to nurturing talent and pioneering innovation. Our significant investments in talent acquisition and development have forged a powerful growth platform that magnetically attracts the finest industry talent. Our multi-generational talent hierarchy flawlessly melds the wisdom of seasoned professionals, the vibrant energy of mid-career experts, and the pioneering spirit of promising young minds. Collaborations with prestigious universities, research institutions, and leading domestic enterprises have immensely strengthened our R&D and innovation prowess, propelling us to the forefront of technological advancement.
Immerse yourself in the dynamic world of innovation and excellence with Xingsheng Machinery, a renowned company that excels in reinvigorating its product lineup through an unwavering commitment to revolutionary design and state-of-the-art R&D. Our expert team adeptly integrates current technologies with groundbreaking advances, confronting technical challenges with boldness. This audacious approach establishes a solid foundation for pioneering development and propels forward momentum, ensuring that each product we create represents the zenith of industry innovation.
Industry Conveyor
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