Experience the pinnacle of innovation with our Custom Stainless Steel Conveyor Idler, designed to thrive under the most demanding industrial conditions. This exceptional idler features unparalleled anti-wear and corrosion-resistant capabilities, fully sealed to withstand water and dust, making it the quintessential solution for challenging environments like coal mines. Its advanced anti-vibration structure guarantees smooth operations and a remarkable lifespan, redefining durability standards.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. takes pride in its cutting-edge TKAS idler production line, masterfully crafted by the esteemed Tangshan Kaiyuan. Complemented by three semi-automatic production lines from this illustrious manufacturer, we achieve unparalleled precision and efficiency. Our two sophisticated idler shaft material production lines from Fuzhou Sanxun empower us to adeptly cater to a versatile range of idler diameters, extending fromφ89 mm to φ219 mm, delivering an exceptional length spectrum from 190 mm to 2200 mm.Our unwavering dedication to excellence is evident in our choice of premium special steels for idlers, sourced from renowned suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring peerless quality and performance.
Our relentless pursuit of superior quality shines through our specialized steel pipe straightening method, which remarkably reduces ovality and straightness deviations of roller rings by a substantial 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively minimized from 0.025 to 0.023, with radial runout optimized from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness advances from 1.0 mm to an outstanding 0.20 mm. With an axial load exceeding 15 KN, consistent with the MT821 standard, our idlers attain a superior precision grade, boasting a service life surpassing an extraordinary 45,000 hours.
Our production line embodies the zenith of technological sophistication, achieving full automation across every phase, including straightening, pipe cutting, boring, stamping, welding, and assembly, exemplifying unmatched efficiency and cutting-edge innovation.
Our idler shaft processing leverages state-of-the-art fully automated production lines, executing meticulous operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological excellence
1. Our idlers are ingeniously crafted for straightforward replacement, utilizing robust welding techniques that guarantee the idler shell remains unaffected by wear throughout its impressive lifespan, extending no less than 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings with double-layer seals, our idlers deliver outstanding sealing, minimal rotational resistance, and prolonged longevity. We employ top-tier bearings from distinguished brands such as NSK for unmatched performance.
3. The external dustproof capabilities of our idlers are meticulously aligned with the MT821 - 1999 regulations, ensuring exceptional waterproof performance that fully complies with these rigorous standards.
4. Every steel material undergoes stringent pre-treatment to achieve the St2-1/2 level, with parts involving welded structures manufactured in strict conformity with national welding standards, ensuring structural alignment with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more remarkable coefficient, not exceeding 0.02, underscoring our commitment to superior engineering and performance.
Applicationsindustries of our product
Company Introduction
1. Company Scale
Enter the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a recognized 'Little Giant' on the national stage and an esteemed frontrunner in the belt conveyor industry. With a commanding registered capital of 260 million yuan, our vast expanse covers a staggering 650 mu, equating to an impressive 433,333 square meters. This vast territory houses 200,000 square meters of cutting-edge factory space, accompanied by 13,200 square meters dedicated to offices, living quarters, and essential amenities. Our operations are driven by over 500 sophisticated belt conveyor processing units, fortifying our robust total assets, which amount to 800 million yuan. By harmoniously blending visionary design, trailblazing research, and top-tier manufacturing, we forge innovative and unrivaled belt conveyors. This dedication has culminated in an exceptional annual sales revenue of 500 million yuan, cementing our status as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. shines as a paragon of technological innovation and brilliance. As a celebrated national high-tech enterprise, we exemplify intelligent manufacturing excellence in Shanxi Province. Our array of prestigious accolades includes the Enterprise Technology Center of Shanxi Province and the acclaimed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We are lauded by the China Heavy Machinery Industry Association, commended for our unwavering dedication to contracts and our sterling reputation. Our trademarks and products are synonymous with excellence, showcasing an esteemed AAA-level quality and reputation in Shanxi Province. We propel advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative acumen is protected by 4 invention patents and 7 newly applied ones, alongside 52 utility model patents. Our profound contributions to national standards and scientific research have set benchmarks with provincial and local standards, garnering esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings present an extraordinary array of belt conveyors, each meticulously crafted to meet diverse requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have received widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele comprises industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At the heart of Yuanping Xingsheng Machinery Manufacturing Co., Ltd. lies a philosophy deeply rooted in 'talent, quality, service, innovation, scale, and brand.' Our unwavering commitment to specialization, refinement, and inventive excellence drives our ambition to become the premier belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to be recognized as a national single champion enterprise. By adhering to the tenets of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce stringent process and quality control measures. This steadfast dedication has earned us the unwavering loyalty of our customers, facilitating market expansion and ensuring a 100% repeat purchase rate from our loyal patrons, who consistently praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is fervently dedicated to nurturing talent and fostering innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the forefront of technological progress.
Embrace the spirit of innovation and excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd.; a distinguished company that thrives on revitalizing its product lineup with an unwavering devotion to groundbreaking design and cutting-edge R&D. Our team of experts seamlessly integrates existing technologies with novel advances, tackling technical challenges head-on. This fearless approach establishes a rock-solid foundation, driving pioneering development and propelling forward momentum, ensuring that every product we craft stands at the pinnacle of industry innovation.
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