Experience the pinnacle of innovation with the Custom-made Maintenance-free Steel Belt Conveyor Idler from Yuanping Xingsheng Machinery Manufacturing Co., Ltd. Engineered to thrive in the most demanding environments, this idler boasts an unmatched combination of anti-wear and corrosion-resistant attributes. Fully sealed to ward off water and dust, it is the quintessential choice for harsh applications like coal mines. The idler's sophisticated anti-vibration design ensures smooth and uninterrupted performance, while its unparalleled durability sets a groundbreaking standard in the industry.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., we take pride in our cutting-edge TKAS idler production line, masterfully crafted by the renowned Tangshan Kaiyuan. This advanced setup is further enhanced by three semi-automatic production lines from the same esteemed manufacturer, together ensuring unrivaled precision and operational efficiency. Our capabilities are further amplified by two state-of-the-art idler shaft material production lines from Fuzhou Sanxun, empowering us to expertly produce a wide array of idler diameters, ranging fromφ89 mm to φ219 mm, with a remarkable length spectrum extending from 190 mm to 2200 mm.Our unwavering dedication to quality is embodied in our selection of premium-grade special steels for idlers. We meticulously source these materials from distinguished suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring exceptional performance and unrivaled quality.
We achieve extraordinary quality through an exclusive steel pipe straightening process that dramatically reduces ovality and straightness variations of roller rings by an impressive 50% more than the MT821 standard. The idler's simulated frictional resistance coefficient is significantly decreased from 0.025 to 0.023, while radial runout is refined from 1.0 mm to an extraordinary 0.35 mm. Post-straightening, straightness improves remarkably from 1.0 mm to a superb 0.20 mm. With an axial load rating exceeding 15 KN as per MT821 standards, these idlers boast enhanced precision with a phenomenal service life surpassing 45,000 hours.
Our production line exemplifies technological superiority, achieving full automation across all processes, including straightening, pipe cutting, boring, stamping, welding, and assembly. This impeccable process represents the zenith of efficiency and cutting-edge innovation.
Our idler shaft processing is powered by state-of-the-art fully automated production lines, undertaking meticulous operations like servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The distance between two milled grooves can be as precise as 190mm,and can accommodate workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are innovatively engineered for effortless replacement, employing reinforced welding techniques that ensure the idler shell remains unscathed throughout its impressive service life, spanning no less than 45,000 hours.
2. Equipped with specialized bearings and stamped bearing housings featuring double-layer seals, our idlers deliver exceptional sealing capabilities, minimal rotational resistance, and enhanced durability. We utilize premium bearings from industry-leading brands like NSK to ensure superior performance.
3. The external dustproof features of our idlers stringently adhere to MT821 - 1999 regulations, ensuring outstanding waterproof performance that fully meets these rigorous standards.
4. Every steel material undergoes a thorough pre-treatment process to achieve the St2-1/2 level. Components involving welded structures are manufactured in strict compliance with national welding standards, guaranteeing structural alignment with the most recent national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely 0.022 or below, while the lower idlers maintain an even more exceptional coefficient, not exceeding 0.02, demonstrating our unwavering commitment to superior engineering and performance.
ApplicationIndustries of the Product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our remarkable establishment is strengthened by a robust registered capital of 260 million yuan and spans a monumental area of 650 mu, equivalent to an impressive 433,333 square meters. Within this expansive territory, we have constructed 200,000 square meters of cutting-edge factory buildings, along with 13,200 square meters devoted to offices, accommodation, and essential facilities. Our infrastructure is empowered by over 500 state-of-the-art belt conveyor processing equipment, contributing to our impressive total assets of 800 million yuan. Seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This dedicated commitment has led to an extraordinary annual sales revenue of 500 million yuan, establishing us as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a beacon of innovation and technological excellence. As a celebrated national high-tech enterprise, we exemplify intelligent manufacturing leadership in Shanxi Province. Our prestigious accolades include recognition as the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have received high commendations from the China Heavy Machinery Industry Association for our steadfast commitment to contracts and stellar reputation. Our trademarks and products embody excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, complemented by 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning us esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, expertly crafted to meet diverse requirements. Our flagship products include the renowned DTL general fixed series, the adaptable DSJ telescopic series, and the innovative DTC large inclination series, all of which have garnered widespread acclaim across markets including Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry titans such as Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, aspiring to become the foremost belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has garnered the unwavering trust of our users, facilitating market expansion and securing a 100% repeat purchase rate among loyal customers, who consistently commend our product quality.
EnterpriseQualificationCertificate
R&D Center
At Xingsheng Machinery, we are passionately committed to nurturing talent and driving innovation. We make substantial investments in acquiring and developing top-tier talent, creating a dynamic growth platform that attracts the very best in the industry. Our structured, multi-generational team combines the seasoned expertise of industry veterans, the dynamic vigor of mid-career professionals, and the fresh innovative spirit of emerging young minds. By collaborating with prestigious universities, research institutions, and leading domestic enterprises, we have significantly enhanced our R&D and innovation capabilities, placing us at the forefront of technological advancement.
Join the journey of innovation and excellence with Xingsheng Machinery, a distinguished company renowned for its commitment to revamping its product lineup through groundbreaking design and state-of-the-art R&D. Our expert team seamlessly integrates existing technologies with cutting-edge advancements, confidently overcoming technical challenges. This bold strategy establishes a robust foundation for pioneering development and sustained momentum, ensuring every product we create stands at the apex of industry innovation.
Industry Conveyor
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