Introducing our premium, custom-made conveyor idlers that redefine maintenance-free operation. These high-quality steel components are engineered to resist wear, corrosion, and vibration, while being perfectly sealed for waterproof and dustproof performance. Elevate your conveying systems with our top-of-the-line idlers.
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo,NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is proud to operate a state-of-the-art TKAS idler production line crafted by the reputable Tangshan Kaiyuan, alongside three semi-automatic production lines to ensure every idler meets our stringent quality standards. Our collaboration with the distinguished Fuzhou Sanxun has endowed us with two cutting-edge idler shaft material production lines, empowering us to fabricate an extensive array of idlers with diameters ranging fromφ89 mm-φ219mm, with a remarkable length spectrum extending from 190mm - 2200mm.Our unwavering commitment to quality is highlighted through our use of superior special steels for idlers, sourced from leading suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes, ensuring unmatched durability and performance.
Our dedication to quality is reflected in our precise steel pipe straightening techniques, significantly reducing ovality and straightness errors of roller rings by 50% compared to MT821 standards. We have successfully decreased the idler's simulated frictional resistance coefficient from 0.025 to 0.023, and improved radial runout from 1.0 mm to 0.35 mm, while enhancing post-straightening straightness from 1.0 mm to 0.20 mm. With an axial load surpassing 15 KN, our idlers' lifespan exceeds 45,000 hours, surpassing industry expectations.
Our production line is at the forefront of technological innovation, achieving full automation across the entire idler production workflow. From straightening and pipe cutting to boring, stamping, welding, and assembly, our processes exude efficiency and advancement.
Our idler shaft processing benefits from sophisticated, fully automatic production lines, excelling in precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and flat groove milling. The distance between milled grooves can be as minimal as 190mm,and we can adeptly handle workpieces up to a maximum length of 2200mm.
The technological sophistication of our operations is unparalleled.
1. Ingeniously designed for effortless replacement, our idlers feature robust welding craftsmanship that ensures the idler shell remains unworn throughout its remarkable 45,000-hour service life.
2. Equipped with specialized bearings and stamped bearing housings with double-layer seals, our idlers offer outstanding sealing, negligible rotational resistance, and extended longevity. We incorporate high-performance bearings from reputable imported brands to optimize performance.
3. The idlers' exceptional dustproof capabilities strictly comply with MT821 - 1999 standards, aligning their waterproof efficacy with these rigorous criteria as well.
4. Each steel component undergoes meticulous pre-treatment to achieve the St2-1/2 level. Welded structures are manufactured in strict alignment with national welding standards, ensuring they meet all latest national structural requirements.
5. The upper idlers exhibit a precise rotational resistance coefficient of 0.022 or below, while the lower idlers maintain an even lower coefficient of no more than 0.02, underscoring our commitment to engineering excellence and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the distinguished world of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a celebrated 'Little Giant' in the prestigious realm of belt conveyors. Our company proudly stands with a robust registered capital of 260 million yuan. Set across an expansive 650 mu, equivalent to approximately 433,333 square meters, we have meticulously crafted 200,000 square meters of cutting-edge factory spaces. Our premises are further complemented by 13,200 square meters devoted to modern offices, accommodating quarters, and auxiliary facilities. Housing over 500 advanced sets of belt conveyor processing equipment, our total assets reach an impressive 800 million yuan. With a seamless integration of innovative design, research, and manufacturing, we specialize in delivering revolutionary and unique belt conveyors, achieving a remarkable annual sales revenue of 500 million yuan.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a towering beacon of technological ingenuity and excellence. As a national high-tech enterprise, we proudly represent a model enterprise for intelligent manufacturing in Shanxi Province. Our accolades are numerous, including the prestigious Enterprise Technology Center of Shanxi Province and the highly respected Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Celebrated by the China Heavy Machinery Industry Association, we are lauded for our unwavering commitment to contracts and our stellar reputation. Our trademarks and products bear the mark of exceptional quality, earning AAA-level recognition in Shanxi Province. Our dedication to advancement is exemplified by our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovation is safeguarded with 4 invention patents, 7 newly applied ones, and 52 utility model patents. Our contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognitions in Shanxi and Xinzhou City.
3. Main Products and Customers
At the core of Xingsheng Company's offerings is an impressive array of belt conveyors, each masterfully engineered to meet an array of needs. Our hallmark products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series. These remarkable products have secured their place across markets in Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele features industry titans such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is anchored in a strategic commitment to 'talent, quality, service, innovation, scale, and brand.' We remain unwavering in our pursuit of specialization, refinement, and groundbreaking excellence, with aspirations to emerge as the leading belt conveyor manufacturing hub, distinguished by its superior intelligence and scale. Our vision is to become a national single champion enterprise. Upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we exercise rigorous process and quality controls. This steadfast dedication has earned us the unshakeable trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal patrons, who incessantly praise our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to nurturing talent and fostering innovation. By consistently investing in talent acquisition and development, we have established a robust growth platform that attracts the industry’s best. Our structured, multi-generational talent echelon seamlessly blends the wisdom of senior experts, the vigor of seasoned professionals, and the innovation of youthful minds. Collaborations with prestigious universities, research institutions, and leading domestic enterprises have fortified our R&D and innovation capabilities, propelling us to the forefront of technological progress.
With unwavering dedication to innovation and an enduring tradition of excellence, Yuanping Xingsheng Machinery Manufacturing Co., Ltd. has consistently rejuvenated its product offerings. The company passionately engages in pioneering design and cutting-edge R&D of new products while seamlessly enhancing existing technologies. By overcoming an array of technical challenges, Xingsheng Machinery has established a formidable foundation, propelling its groundbreaking development into the future.
Industry Conveyor
Audited Supplier 
){kind=link}