Embrace the pinnacle of industrial excellence with our Custom-made Maintenance-free Steel Belt Conveyor Idler. This precision-engineered marvel boasts unparalleled durability, being anti-wear, corrosion-resistant, and equipped with advanced sealing technology that makes it both waterproof and dustproof. Perfectly suited for the rigors of coal mining and other demanding environments, its anti-vibration design ensures smoother operations and remarkable longevity.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our pride shines through our state-of-the-art TKAS idler production line, a masterpiece of engineering by the renowned Tangshan Kaiyuan. This is further enhanced by three semi-automatic production lines from Tangshan Kaiyuan, alongside two sophisticated idler shaft material production lines from Fuzhou Sanxun. Together, these facilities empower us with the capability to masterfully process a diverse range of idler diameters fromφ89 mm to φ219 mm and to skillfully offer an impressive length spectrum ranging from 190 mm to 2200 mm.Our steadfast commitment to excellence is mirrored in our choice of exclusive special steels for idlers, procured from industry-leading suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our pursuit of excellence is exemplified by our cutting-edge steel pipe straightening process. This precision-driven approach dramatically reduces ovality and straightness errors of roller rings by an astounding 50% compared to the MT821 standard. The idler's frictional resistance coefficient is remarkably reduced from 0.025 to 0.023, while radial runout is significantly improved from 1.0 mm to an exceptional 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to a remarkable 0.20 mm. With an axial load exceeding 15 KN, as prescribed by the MT821 standard, our idlers boast a lifespan reaching an extraordinary precision grade, surpassing 45,000 hours.
Our production line is a showcase of technological prowess, achieving full automation across all stages from straightening, pipe cutting, boring, stamping, welding, to assembly. This streamlined operation epitomizes efficiency and cutting-edge innovation.
Our idler shaft processing harnesses the power of state-of-the-art fully automated production lines, expertly performing precise tasks such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Notably, the distance between two milled grooves can be as refined as 190mm,with the impressive capability to accommodate workpieces reaching a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for easy replacement, with welding craftsmanship that is not only robust but enduring, ensuring zero wear on the idler shell throughout its extensive service life, which impressively lasts no less than 45,000 hours.
2. Our idlers incorporate specialized bearings and stamped bearing housings with dual-layer seals. This sophisticated design ensures exceptional sealing capabilities, minimal rotational resistance, and enhanced longevity. We deploy elite bearings from illustrious brands like SKF for unparalleled performance.
3. Our idlers' external dustproof features strictly comply with MT821 - 1999 regulations, and their waterproof performance is fully aligned with these stringent standards.
4. Every piece of steel material undergoes rigorous pre-treatment to the St2-1/2 level. Parts involved in welded structures are crafted in strict adherence to national welding standards, ensuring conformance with the latest national criteria.
5. The rotational resistance coefficient of the upper idlers is precisely controlled at 0.022 or below, while the lower idlers boast an even more impressive coefficient, not exceeding 0.02, underscoring our dedication to exceptional engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the illustrious domain of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a venerated leader in the sphere of belt conveyors. Our remarkable enterprise is fortified by a registered capital of 260 million yuan and expands majestically over 650 mu, approximately 433,333 square meters. Within this vast expanse, we've erected 200,000 square meters of state-of-the-art factory buildings, complemented by 13,200 square meters of office, accommodation, and essential facility spaces. Our infrastructure is empowered by over 500 cutting-edge sets of belt conveyor processing equipment, contributing to our impressive total assets of 800 million yuan. Through the seamless fusion of visionary design, pioneering research, and superior manufacturing prowess, we deliver innovative and unparalleled belt conveyors. This steadfast commitment has propelled us to an extraordinary annual sales revenue of 500 million yuan, establishing our indelible mark as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is a beacon of technological innovation and excellence. Celebrated as a national high-tech enterprise, we epitomize intelligent manufacturing leadership in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the esteemed Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have garnered high commendations from the China Heavy Machinery Industry Association, acknowledged for our steadfast adherence to contracts and stellar reputation. Our trademarks and products are synonymous with excellence, proudly holding an AAA-level quality and reputation in Shanxi Province. We drive advancement through our doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is protected by 4 invention patents and 7 pending applications, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
At Xingsheng Company, our core offerings feature an extraordinary lineup of belt conveyors, meticulously crafted to meet diverse requirements. Our flagship products include the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, all of which have received widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele comprises industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, among others.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in the strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We remain resolute in our pursuit of specialization, refinement, and inventive excellence, aspiring to become the foremost belt conveyor manufacturing hub, distinguished for its superior intelligence and scale. Our vision is to achieve national recognition as a single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we enforce rigorous process and quality control measures. This unwavering commitment has earned us the trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among devoted customers, who consistently laud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is resolutely dedicated to nurturing talent and driving innovation. Through substantial investments in talent acquisition and development, we have created a robust platform for growth that attracts the elite talents of the industry. Our structured, multi-generational talent echelon masterfully blends the wisdom of seasoned experts with the vitality of mid-career professionals and the innovative spirit of burgeoning young minds. Our strategic collaborations with esteemed universities, research institutions, and leading domestic enterprises have notably enhanced our R&D and innovation capabilities, positioning us at the forefront of technological advancement.
Embrace the vibrant spirit of innovation and excellence with Xingsheng Machinery—a company that is fueled by its passion for continuous renewal in its product lineup. Featuring a relentless pursuit of groundbreaking design and pioneering research and development, our team of experts seamlessly integrates cutting-edge technologies with existing ones. By tackling technical challenges with confidence, we establish a robust foundation that propels forward momentum and sets the stage for revolutionary advancement.
Industry Conveyor
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