Step into the future of industrial excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd.'s Custom-fit Maintenance-free Steel Belt Conveyor Idler, a marvel of modern engineering crafted to thrive in the harshest environments. Engineered for maximum resilience, this idler boasts unparalleled anti-wear and corrosion-resistant properties. Its fully sealed construction is meticulously designed to defy water and dust infiltration, making it the quintessential solution for demanding applications such as coal mining. Moreover, its advanced anti-vibration design ensures smooth, efficient operations while significantly prolonging its operational life, setting an industry benchmark for endurance and reliability.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. is at the forefront of innovation, leveraging a cutting-edge TKAS idler production line, exquisitely designed by the eminent Tangshan Kaiyuan. Augmenting this are three semi-automatic production lines from the same prestigious manufacturer, ensuring precision and efficiency. Furthermore, two state-of-the-art idler shaft material production lines from Fuzhou Sanxun empower us to expertly handle a broad array of idler diameters, ranging fromφ89 mm to φ219 mm, with an extraordinary length spectrum extending from 190 mm to 2200 mm.Our unwavering commitment to premium quality is embodied in our careful selection of superior special steels for idlers, sourced from distinguished suppliers such as Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes. This rigorous selection ensures that our products deliver unmatched quality and performance.
Our relentless pursuit of superior quality is evident in our specialized steel pipe straightening process, which dramatically reduces ovality and straightness variances of roller rings by an impressive 50% compared to the MT821 standard. The idler's simulated frictional resistance coefficient is impressively decreased from 0.025 to 0.023, while radial runout is optimized from 1.0 mm to an astonishing 0.35 mm. Post-straightening straightness is enhanced from 1.0 mm to an exceptional 0.20 mm. With an axial load capacity surpassing 15 KN, conforming to the MT821 standard, our idlers achieve a superior precision grade, boasting an extraordinary service life surpassing 45,000 hours.
Our production line stands as a paragon of technological innovation, achieving seamless automation across all stages including straightening, pipe cutting, boring, stamping, welding, and assembly. This impeccable process represents the pinnacle of efficiency and cutting-edge technology.
Our idler shaft processing harnesses the latest fully automated production lines, executing precise operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. The precision in milling allows for a minimal distance between two grooves of just 190mm,capable of accommodating workpieces up to a maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for effortless replacement, utilizing robust welding techniques that ensure the idler shell remains unmarred throughout its remarkable service life, extending to at least 45,000 hours.
2. Featuring specialized bearings and stamped bearing housings equipped with double-layer seals, our idlers deliver exceptional sealing, minimal rotational resistance, and enhanced longevity. We use premium bearings from esteemed brands such as NSK for unmatched performance.
3. The external dustproof capabilities of our idlers rigorously comply with the MT821 - 1999 regulations, ensuring superior waterproof performance that adheres to these stringent standards.
4. Every steel material undergoes stringent pre-treatment to achieve the St2-1/2 level. Components involving welded structures are manufactured in strict conformance with national welding standards, ensuring structural integrity aligns with the latest national criteria.
5. The rotational resistance coefficient for upper idlers is precisely no more than 0.022, while the lower idlers maintain an even more impressive figure, not exceeding 0.02, reflecting our dedication to superior engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., a national 'Little Giant' and a distinguished leader in the world of belt conveyors. Our impressive establishment boasts a registered capital of 260 million yuan, sprawling across a monumental 650 mu, equivalent to approximately 433,333 square meters. Within this expansive domain, we have erected 200,000 square meters of state-of-the-art factory buildings, alongside 13,200 square meters dedicated to offices, accommodations, and essential facilities. Our infrastructure is powered by a formidable arsenal of over 500 advanced belt conveyor processing equipment, contributing to our substantial total assets of 800 million yuan. By seamlessly integrating visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors. This dedication has propelled us to an extraordinary annual sales revenue of 500 million yuan, solidifying our position as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we are the epitome of intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. We have earned high commendations from the China Heavy Machinery Industry Association, recognized for our unwavering commitment to contracts and our stellar reputation. Our trademarks and products symbolize excellence, boasting an AAA-level quality and reputation in Shanxi Province. We drive advancement through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is safeguarded by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have set benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to cater to a variety of requirements. Our flagship products encompass the DTL general fixed series, the DSJ telescopic series, and the DTC large inclination series, which have gained widespread acclaim in markets spanning Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our esteemed clientele includes industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic focus on 'talent, quality, service, innovation, scale, and brand.' We are unwavering in our pursuit of specialization, refinement, and inventive excellence, aspiring to become the foremost belt conveyor manufacturing hub, noted for its superior intelligence and scale. Our vision is to achieve recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement stringent process and quality control measures. This steadfast commitment has earned us the unwavering trust of our users, facilitating market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently applaud our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery is passionately committed to cultivating talent and advancing innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Discover the essence of innovation and excellence with Xingsheng Machinery; a renowned company committed to invigorating its product range with a steadfast dedication to avant-garde design and trailblazing R&D. Our expert team masterfully blends existing technologies with revolutionary advancements, confronting technical challenges with boldness. This unyielding strategy forms a robust foundation, fostering pioneering development and driving dynamic progress, ensuring that each product we create epitomizes industry-leading innovation.
Industry Conveyor
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