Unlock the extraordinary potential of our Custom-made Maintenance-free Steel Belt Conveyor Idler, an epitome of cutting-edge innovation. With exceptional features such as anti-wear, corrosion-resistance, sealed, waterproof, and dustproof qualities, it stands unrivaled for challenging environments like coal mines. Masterfully designed with an anti-vibration mechanism, it ensures seamless operation and unparalleled longevity.
| Structure |
Ordinary Idler |
Bearing Type |
Double Sealed Bearing |
| Type |
Parallel Conveyor Idler |
Usage |
Industrial Belt Conveyor |
| Seals |
Composite Sealing Structure |
Seals Performance |
Wear/Corrosion/Fire/Water/Dust Proof |
| Product Lifespan |
4500Hours |
Production Capaction |
3000Pieces/Day |
| Warranty Prriod |
1 Year |
Product Color |
Customized |
| Minimum Order Quantity |
10 Piece |
Welding |
Mixed Gas Shielded Welding |
| Transport Package |
Standard Export Package |
Specification |
Length:200mm-2800mm |
| Trademark |
xingsheng |
Origin |
China |
| BASIC INFORMATION OF CONVEYOR Idler |
| Product Trademark |
Risbon |
| Idler Diameter |
φ89-φ219 |
| Idler Length |
200mm-2800mm |
| Idler Pipe |
Q235 carbon steel, high precision straight seam welded pipe with state-of roundness and straightness to ensure well-balanced rotaton. |
| Shaft |
Q235 carbon steel, made of cold-drawn bright round steel, which is superior in corrosion resistance and stifnes.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned |
| Bearing |
C4 large clearance and double-sided sealing,which can effectively compensate for temperature rise during operation |
| Bearing Brands |
Havalo, SKF, NSK, or as per your needs |
| Seals |
composite sealing structure of non-contact labyrinth and contact lip, water-proof and dust-proof |
| Bearing Sest |
be made of isotropic and ductile special strip steel, processed and formed through a unique seven-step stamping process, with high accuracy, lightweight, certain elasticity and good stress state |
| Color |
black, red, blue, yellow available , or according to your reguirement.black, red, blue, yellow available , or according to your requirement. |
Proudly, our company showcases a state-of-the-art TKAS idler production line, meticulously designed by the distinguished Tangshan Kaiyuan. Accompanying this are three semi-automatic production lines crafted by the same prestigious manufacturer. Furthermore, we maintain two advanced idler shaft material production lines from Fuzhou Sanxun, enabling us to proficiently handle a versatile range of idler diameters.φ89 mm to φ219 mm, delivering an impressive length spectrum stretching from 190 mm to 2200 mm.Our commitment to unmatched quality is evidenced by our choice of top-tier special steels for idlers, sourced from esteemed suppliers like Xuzhou Guanghuan and Taiyuan Iron and Steel (TISCO) stainless steel pipes.
Our meticulous steel pipe straightening process stands as a testament to our quest for excellence. This precision technique slashes ovality and straightness discrepancies of roller rings by 50% beneath the MT821 standard. The idler's frictional resistance is impressively decreased from 0.025 to 0.023, and radial runout is refined from 1.0 mm to a stunning 0.35 mm. Post-straightening, straightness is honed to a remarkable 0.20 mm. Demonstrating extraordinary capability, the axial load surpasses 15 KN per MT821, with idlers boasting an extended lifespan, soaring beyond an incredible 45,000 hours.
Our production line symbolizes the zenith of technological prowess, achieving complete automation across stages like straightening, pipe cutting, boring, stamping, welding, and assembly, reflecting unmatched efficiency and innovation.
We conduct idler shaft processing using cutting-edge fully automated production lines, executing precision operations such as servo-fixed-length cutting, end face turning, chamfering, snap ring groove cutting, center hole drilling, and milling flat grooves on the idler shaft. Impressively, the separation between two milled grooves can be as minimal as 190mm,capable of accommodating workpieces up to an impressive maximum length of 2200mm.
Technological level
1. Our idlers are ingeniously designed for seamless replacement, with welding expertise that ensures robust and durable longevity, eliminating wear on the idler shell during its impressive service life of no less than 45,000 hours.
2. Our idlers boast specialized bearings and stamped bearing housings with dual-layer seals. This advanced design ensures supreme sealing, minimal rotational resistance, and extended durability. We use premium bearings from leading brands like SKF, guaranteeing unmatched performance.
3. The idlers' dustproof capabilities conform rigorously to MT821 - 1999 standards, and their waterproof performance also meets these stringent criteria.
4. Every steel material receives meticulous pre-treatment to achieve the St2-1/2 level. Components with welded structures adhere strictly to national welding standards, ensuring structural coherence with the latest national prerequisites.
5. The rotational resistance coefficient for upper idlers is precisely 0.022 or below, while lower idlers achieve a superior coefficient, capped at 0.02, underscoring our dedication to top-tier engineering and performance.
Applicationindustries of the product
Company Introduction
1. Company Scale
Welcome to the prestigious realm of Yuanping Xingsheng Machinery Manufacturing Co., Ltd., proudly recognized as a national 'Little Giant' and a distinguished leader in the dynamic world of belt conveyors. With a robust registered capital of 260 million yuan, our impressive establishment unfolds across a monumental expanse of 650 mu, approximately 433,333 square meters. Nestled within this vast territory are 200,000 square meters of state-of-the-art factory buildings, supplemented by 13,200 square meters allocated for offices, accommodation, and essential facilities. Our infrastructure is empowered by over 500 advanced sets of belt conveyor processing equipment, contributing to our remarkable total assets of 800 million yuan. By seamlessly marrying visionary design, pioneering research, and superior manufacturing, we deliver innovative and unparalleled belt conveyors, propelling us to achieve an extraordinary annual sales revenue of 500 million yuan, solidifying our status as industry leaders.
2. Achievements and Honors
Yuanping Xingsheng Machinery Manufacturing Co., Ltd. stands as a beacon of innovation and excellence in technology. Celebrated as a national high-tech enterprise, we set the standard for intelligent manufacturing in Shanxi Province. Our prestigious accolades include the Enterprise Technology Center of Shanxi Province and the renowned Provincial Common Technology Development and Design Service Platform for Belt Conveyors. Recognized by the China Heavy Machinery Industry Association, we have earned high commendations for our steadfast commitment to contracts and our stellar reputation. Our trademarks and products are synonymous with excellence, boasting an AAA-level quality and reputation in Shanxi Province. We foster growth through a doctoral workstation at the Shanxi Key Laboratory of Intelligent Logistics Equipment at Taiyuan University of Science and Technology. Our innovative prowess is secured by 4 invention patents and 7 newly applied ones, along with 52 utility model patents. Our significant contributions to national standards and scientific research have established benchmarks with provincial and local standards, earning esteemed recognition in Shanxi and Xinzhou City.
3. Main Products and Customers
Xingsheng Company's core offerings feature an impressive lineup of belt conveyors, each expertly crafted to meet a multitude of requirements. Our flagship products include the acclaimed DTL general fixed series, the versatile DSJ telescopic series, and the robust DTC large inclination series, all of which enjoy widespread acclaim in markets across Shanxi, Shaanxi, Inner Mongolia, Gansu, Yunnan, Guizhou, Ningxia, Xinjiang, and beyond. Our distinguished clientele includes industry giants such as the Huaneng Group, China Energy Investment Corporation, China Coal Group, Beijing Energy Group, Huadian Group, Jinneng Group, Minmetals Group, Sinopec, Xinzhou Shenda Energy Group, and Inner Mongolia Hengdong Energy Group, to name but a few.
4. Company Philosophy
At Yuanping Xingsheng Machinery Manufacturing Co., Ltd., our philosophy is deeply rooted in a strategic emphasis on 'talent, quality, service, innovation, scale, and brand.' We are steadfast in our pursuit of specialization, refinement, and inventive excellence, with the ambition to elevate ourselves as the foremost belt conveyor manufacturing hub, renowned for its superior intelligence and scale. Our vision is to achieve esteemed recognition as a national single champion enterprise. By upholding the principles of 'innovation by all employees,' 'quality first,' and 'unconditional service,' we implement rigorous process and quality control measures. This unwavering commitment has earned us the unshakeable trust of our users, enabling market expansion and ensuring a 100% repeat purchase rate among loyal customers, who consistently celebrate our product quality.
EnterpriseQualificationCertificate
R&D Center
Xingsheng Machinery passionately commits to nurturing talent and driving innovation. Through substantial investments in talent acquisition and development, we have established a robust growth platform that attracts the crème de la crème of industry talent. Our structured, multi-generational talent echelon seamlessly blends the wisdom of seasoned experts, the vitality of mid-career professionals, and the innovative spirit of burgeoning young minds. Our collaborations with esteemed universities, research institutions, and leading domestic enterprises have significantly bolstered our R&D and innovation capabilities, positioning us at the vanguard of technological progress.
Embrace the essence of groundbreaking innovation and unparalleled excellence with Yuanping Xingsheng Machinery Manufacturing Co., Ltd. Our company is synonymous with revitalized product offerings, driven by an unwavering passion for cutting-edge design and revolutionary R&D. Our team of experts seamlessly fuses existing technologies with the latest advancements, boldly overcoming technical challenges to lay a rock-solid foundation that fuels pioneering development and propels forward momentum.
Industry Conveyor
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